Exhaust system

EXHAUST SYSTEM

1. Check for damage and signs of leakage.
2. Check security of system.
3. Check mountings and correct alignment.
4. Check security of heat shields.

CLUTCH

1. Check operation of clutch and free movement of pedal.
2. Check cable for fraying.

CLUTCH CABLE ADJUSTMENT – 1.6 ONLY

1. Measure free play at tip of release arm – dimension 'X'.
   Release arm free play must be 3.5 ÷ 4.5 mm.
2. If free play is outside limits turn adjusting nut to obtain specified free play; clockwise to reduce free play and anti – clockwise to increase.
3. Check clutch pedal free play – dimension 'Y'.
   Clutch pedal free play must be 15 ÷ 20 mm.

GEARBOX – MANUAL – 1.4 AND 1.6

Oil level check and top – up – 1.4

1. Ensure vehicle is standing on level surface.
2. Wipe clean area around filler/level plug and remove plug and sealing washer. Discard sealing washer.
3. Check that oil is level with bottom of level plug hole.

CAUTION: Oil lodged behind level plug will trickle out when plug is removed and can give impression that level is correct.

4. Top – up, if required, until oil just runs from hole. Allow sufficient time for oil to flow and reach a common level within gearbox. Use a BV 70w/80w transmission oil, see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS.
5. Refit filler/level plug and new sealing washer and tighten to 35 Nm.

Oil level check and top – up – 1.6

1. Ensure vehicle is standing on level surface.
2. Clean area around filler/level plug and remove plug and sealing washer. Discard sealing washer.
3. Check that oil is level with bottom of level plug hole.

CAUTION: Oil lodged behind level plug will trickle out when plug is removed and can give impression that level is correct.

4. Top – up, if required, with 10w/40 oil until it just runs from hole. Allow sufficient time for