Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual16 · Manual gearbox 1.6
16 · Transmission

Gearbox assembly (page 2 of 3)

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs
Manual gearbox 1.6Gearbox assembly · page 2 of 3
Diagram showing the rear of the gearbox with callout numbers 13, 14, 15, and 16 indicating various cables, brackets, and leads.
  1. Disconnect 2 reverse lamp switch leads.
  2. Release clutch cable from release lever.
  3. Release clutch cable from abutment bracket; move cable aside.
  4. Remove bolt securing earth lead to gearbox; move lead aside.
  5. Remove RH front road wheel.
  6. Remove LH tie rod, see SUSPENSION – Repairs.
Diagram showing a lower ball joint being separated from a steering knuckle using tool 18G 1584, with callout numbers 19 and 20.
  1. Remove split pin from L.H. lower ball joint nut; discard split pin.
  2. Remove LH lower ball joint nut.
  3. Break taper joint using tool 18G 1584.
  4. Repeat operations 19 to 21 on RH side.
Diagram showing a track rod end ball joint being separated using tool 18G 1584, with callout numbers 23 and 24.
  1. Remove split pin from LH track rod end ball joint nut; discard split pin.
  2. Remove LH track rod end ball joint nut.
  3. Break taper joint using tool 18G 1584.
  4. Repeat operations 23 to 25 on RH side.
Diagram showing a gear change steady bar and selector rod assembly with callout numbers 27, 28, 29, and 30.
  1. Remove clip retaining selector rod roll pin.
  2. Using a suitable punch, drive out selector rod roll pin.
  3. Remove bolt and disconnect gear change steady bar; collect 2 washers.
  4. Release steady bar and selector rod.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

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