Leon Mk2
Note
|
| 1 - | clutch housing |
| 2 - | Outer track, roller bearing |
| q | Releasing → Fig. |
| q | Installing → Fig. |
| 3 - | Tapered roller bearing inner race |
| q | Releasing → Fig. |
| q | Insertion → Fig. |
| 4 - | Input shaft: |
| q | Adjusting → Chapter |
| 5 - | 3rd gear pinion |
| q | The collar points towards the 4th gear |
| q | Releasing → Fig. |
| q | Insertion → Fig. |
| 6 - | Circlip |
| q | Always replace |
| 7 - | 4th gear wheel |
| q | Releasing along with the conical roller bearing socket outer ring and the sleeve → Fig. |
| q | Insertion → Fig. |
| q | The collar points towards the 3rd gear |
| 8 - | Tapered roller bearing inner race |
| q | Drive out along with the 4th gear pinion and sleeve → Fig. |
| q | Insertion → Fig. |
| 9 - | Thrust washer |
| 10 - | Outer track, roller bearing |
| q | Releasing → Fig. |
| q | Insertion → Fig. |
| 11 - | Shim |
| q | Determining thickness → Chapter |
| 12 - | Gearbox |
| 13 - | Thrust piece |
| q | For needle bearing |
| q | Drive out along with the 4th gear pinion and the inner ring of the conical roller bearing socket → Fig. |
| q | Insertion → Fig. |
| q | Fit the thrust ring before installing → Item |
| 14 - | Needle bearing |
| 15 - | 5th gear mobile pinion |
| q | Remove together with 5th gear synchronising hub |
| 16 - | Wave spring washer |
| q | With gearboxes manufactured from week 22/2008 |
| q | Only install spring washers whose ends are not bent upwards for the locking elements (as shown in → Fig., pos. 1) |
| q | Allocation via the → Electronic spare parts catalogue „ETKA“ |
| 17 - | Synchromesh ring of 5th gear: |
| q | With locking elements (cast iron) |
| q | Check for wear → Fig. |
| 18 - | Locking collar with synchronising hub for 5th and 6th gear |
| q | Remove individually → Chapter |
| q | Remove together with the gearbox housing → Chapter |
| q | Dismantling and assembling → Fig. and → Fig. |
| q | The locking collar has been modified with gearboxes manufactured from week 24/2006 → Item |
| q | Adjust with gearboxes manufactured up to week 24/2006 → Fig. |
| q | Adjust with gearboxes manufactured from week 24/2006 → Fig. |
| q | Installation of spring washers with angled end for the locking elements → Fig. |
| 19 - | 6th gear synchro-ring |
| q | With lock → Fig. |
| q | Check for wear → Fig. |
| 20 - | Wave spring washer |
| q | With gearboxes manufactured from week 22/2008 |
| q | Only install spring washers whose ends are not bent upwards for the locking elements (as shown in → Fig., pos. 1) |
| q | Allocation via the → Electronic spare parts catalogue „ETKA“ |
| 21 - | Mobile pinion of 6th gear |
| 22 - | Needle bearing |
| q | For 6th gear |
| q | Replace along with the sleeve |
| 23 - | Thrust piece |
| q | For the 6th gear needle bearing |
| q | Replace together with needle bearing |
| 24 - | Thrust washer |
| q | For gearboxes manufactured up to week 34/2006 |
| q | Allocation via the → Electronic spare parts catalogue „ETKA“ |
| 25 - | Internal ring of the spherical roller bearing |
| q | For input shaft |
| q | Apply marking prior to removal |
| q | Do not confuse with the inner ring of the secondary shaft roller bearing socket |
| q | For gearboxes manufactured up to week 34/2006 |
| q | Allocation → Fig. |
| 26 - | Internal ring of the spherical roller bearing with thrust washer |
| q | For input shaft |
| q | With gearboxes manufactured from week 34/2006 |
| q | Allocation → Fig. |
| 27 - | Bolt with internal grooved head, tighten to 40 Nm + 1/2 turn (180°) |
| q | For input shaft |
| q | Self-locking |
| q | Always replace |
| q | Allocation via the → Electronic spare parts catalogue „ETKA“ |