Leon Mk2: Power transmission
Also for this vehicle: Leon Mk1.
Transmission
Steering & suspension
Body & interior
General
Engine
Heating & A/C
Diagnostics
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Manual Gearbox 002 5 gears49 pages
Technical data5 pages
Clutch, control12 pages
Clutch actuation mechanism: repair10 pages
- Restart the clutch cable adjustment device
- Working of the clutch cable: checking
Clutch cable: removing and refitting4 pages
- Declutching unit: repair
- Clutch: repair
Gearbox mechanics,operation, construction,diff.24 pages
Gearbox actuation: repair8 pages
- Oil level for gearing: checking
Gearbox: Dismantling and assembling7 pages
- Gearbox housing: repair
- Clutch housing: repair
- Control bars with forks: dismantling and assembling
Gearbox,mechanics,gears,shafts,internal operation2 pages
Final drive, differential, differential lock6 pages
02J 5-speed manual gearbox121 pages
Technical data7 pages
Clutch, control27 pages
Mechanism for working the clutch: repair10 pages
- Assembly chart -foot pedals
Neutral overrun spring: dismounting and assembling0 pages
- Dismounting:
- Assembly:
- Assembly chart-hydraulics
- Clutch system: bleeding the air
Gear drive mechanism: repairing13 pages
- Declutching unit: repair
- Clutch release assembly: repairing
- Clutch: repair
- Clutch: repairing
Gearbox mechanics,operation, construction,diff.55 pages
Mechanism for working the gearbox: repairing10 pages
Gear drive mechanism: repairing11 pages
02J Gearbox: Dismount and assemble4 pages
Gearbox: Removing and installing5 pages
- Checking the oil level for the gearbox
- Oil level for gears: checking
Gearbox: Dismantling and assembling9 pages
Gearbox: dismounting and assembling8 pages
- Gearbox casing and clutch casing: repair
- Gearbox housing and clutch housing: Repairing
- Gear selector axle: repair
- Gear selector shaft: Repairing
- Gearbox forks: repair
- Gear box forks: repairing
Gearbox,mechanics,gears,shafts,internal operation10 pages
- Input shaft: Dismantling and assembling
- Main shaft: dismounting and assembling
- Input shaft: adjustment
- Main shaft: adjusting
- Secondary shaft: dismounting and assembling
- Layshaft: dismantling and assembling
- Layshaft: adjustment
- Secondary shaft: adjustment
- Reverse gear shaft: Dismantling and assembling
- Axle for reverse gear pinion: dismounting and assembling
Final drive, differential, differential lock22 pages
Articulation flange oilseals: removing and installing4 pages
Retainers for coupling flanges: dismounting and assembling4 pages
- Differential: Dismantling and assembling
- Differential: dismounting and assembling
- Adjustments Chart
Differential crown: removing and installing4 pages
- Differential: adjustment
- Adjustment chart
- Differential: Adjust
085 5-speed manual gearbox104 pages
Technical data7 pages
Clutch, control30 pages
Clutch actioning: repairing14 pages
Working of clutch cables with automatic adjustment: checking2 pages
Clutch cable: removing and installing4 pages
Clutch cable for vehicles with steering wheel on the right: removing and installing4 pages
Clutch actioning: repair14 pages
- Assembly diagram
- Functioning of the clutch cable with automatic adjustment: checking
Clutch cable with automatic adjustment: removal and installation4 pages
Clutch cable without automatic adjustment: removal and installation4 pages
- Clutch release assembly: repairing
- Clutch: repairing
Gearbox mechanics,operation, construction,diff.44 pages
Gear box actioning: repairing8 pages
Gear drive mechanism: repairing12 pages
- Gear drive mechanism assembly position
- Gear stick protective cover: repairing
- Gear lever: repairing
- Cables and drive mechanism: removing and installing
Gear drive mechanism: removing and fitting3 pages
- Gear box actioning: adjusting
Gearbox: Removing and installing5 pages
Gear change: removing and installing5 pages
- Oil level for gears: checking
- Checking gearbox oil level
Gear change: dismantling and assembling5 pages
Assembly sequence4 pages
Gearbox: Dismantling and assembling4 pages
- Selector finger and control sleeve: adjustment
- Clutch housing: repairing
- Selector finger and control bush: adjusting
Gearbox,mechanics,gears,shafts,internal operation6 pages
Final drive, differential, differential lock17 pages
Articulation flange oilseals: removing and fitting4 pages
Flanged shaft oil seals: removing and installing4 pages
- Differential: dismantling and assembly
- Differential: Dismantling and assembling
Differential crown: removing and installing4 pages
- Differential: adjustment
- Differential: adjusting
- Adjustment chart
001 Automatic gearbox96 pages
Torque converter › Torque converter7 pages
Automatic gearbox, control, assembly, housing57 pages
- Connect fault reader V.A.G?5051 and select the functions
Electrical/electronic components and their location7 pages
Vehicle components4 pages
Gearbox electrical/electronic components2 pages
Gear drive mechanism: repairing22 pages
- Gear drive mechanism: checking
Selector lever cable: check and adjust (vehicles from 07.00 onwards)3 pages
- Gear drive mechanism: dismantling and assembling (vehicles up to 06.00)
- Selector lever: dismantling and assembling (vehicles up to 06.00)
Selector lever: dismantling and assembling (vehicles up to 06.00)2 pages
Selector lever cable: dismantling and assembling (vehicles up to 06.00)3 pages
- Gear drive mechanism: dismantling and fitting (vehicles from 07.00 onwards)
Selector lever cable: removing and fitting (vehicles from 07.00 onwards)3 pages
Gear selector knob: removing and fitting (vehicles from 07.00 onwards)3 pages
Gearbox: Removing and installing4 pages
Gearbox: Dismantling and assembling17 pages
- ATF radiator and ATF filling tube: removing and installing
- Planet gears: general assembly diagram
- I - ATF pump up to the large planet gear: general assembly diagram
II - Cover for the gearbox casing up to the drive sprocket: general assembly diagram2 pages
Planet gears: dismantling and assembling4 pages
- General overview for the all adjustments to the planet gear
- Reverse gear brake -B1- adjusting
- 2nd and 4th gear brake -B2-: adjusting
Automatic gearbox, gears, control11 pages
- ATF pump: dismantling and assembling
- Free sprocket: dismantling and assembling
- Clutch for 1st to 3rd gears -K1-: dismantling and assembling
- Reverse gear clutch -K2-: dismantling and assembling
- Clutch 3rd and 4th gear -K3-: dismantling and assembling
- Reverse gear brake -B1-: dismantling and assembling
- 2nd and 4th gear brake piston -B2- dismantling and assembling
Slide box: removing and installing3 pages
- Parking lock: dismantling and assembling
Final drive, differential, differential lock16 pages
Final drive: removing and installing4 pages
- Differential: Dismantling and assembling
Final drive: adjusting7 pages
02J 5-speed gearbox62 pages
Technical data5 pages
Clutch, control14 pages
Gearbox mechanics,operation, construction,diff.27 pages
Mechanism for working the gearbox: repairing10 pages
02J Gearbox: Dismount and assemble5 pages
- Checking the oil level for the gearbox
Gearbox: dismounting and assembling8 pages
- Gearbox casing and clutch casing: repair
- Gear selector axle: repair
- Gearbox forks: repair
Gearbox,mechanics,gears,shafts,internal operation5 pages
Final drive, differential, differential lock11 pages
Retainers for coupling flanges: dismounting and assembling4 pages
- Differential: dismounting and assembling
- Adjustments Chart
- Differential: Adjust
02K 5-speed manual gearbox65 pages
Technical data5 pages
Clutch, control17 pages
Clutch actioning mechanism: repairing13 pages
Gearbox mechanics,operation, construction,diff.29 pages
Gear drive mechanism: repairing11 pages
Gear change: removing and installing5 pages
- Oil level for gears: checking
Gear change: dismantling and assembling9 pages
- Gearbox casing and gearbox selector shaft: repairing
- Clutch housing: repairing
- Gearbox casing and 5th gear cover repairing
Gearbox,mechanics,gears,shafts,internal operation3 pages
Final drive, differential, differential lock11 pages
Manual gearbox 020 5-speed61 pages
Technical data5 pages
Clutch, control19 pages
Gear drive mechanism: repairing15 pages
- Assembly diagram - pedal bracket
- Assembly diagram - mechanics
Working of clutch cables with automatic adjustment: checking2 pages
Clutch cable: removing and installing4 pages
Gearbox mechanics,operation, construction,diff.26 pages
Gear drive mechanism: repairing9 pages
Gear change: removing and installing4 pages
- Oil level for gears: checking
Gear change: dismantling and assembling9 pages
- Gearbox casing and gearbox selector shaft: repairing
- Clutch housing: repairing
- Gearbox casing and 5th gear cover: repairing
Gearbox,mechanics,gears,shafts,internal operation3 pages
Final drive, differential, differential lock8 pages
Articulation flange oilseals: removing and installing4 pages
- Differential: Dismantling and assembling
- Differential crown: removing and installing
- Differential: adjustment
- Adjustment chart
02K gearbox manual 5-speed64 pages
Technical data5 pages
Clutch, control17 pages
Clutch actioning mechanism: repairing13 pages
Gearbox mechanics,operation, construction,diff.28 pages
Gear drive mechanism: repairing10 pages
Gear change: removing and installing5 pages
- Oil level for gears: checking
Gear change: dismantling and assembling9 pages
- Gearbox casing and gearbox selector shaft: repairing
- Clutch housing: repairing
- Gearbox casing and 5th gear cover: repairing
Gearbox,mechanics,gears,shafts,internal operation3 pages
Final drive, differential, differential lock11 pages
Articulation flange oilseals: removing and installing4 pages
- Differential: Dismantling and assembling
Differential crown: removing and installing4 pages
- Differential: adjustment
- Adjustment chart
5-speed automatic gearbox 09B111 pages
Technical data18 pages
Torque converter › Torque converter5 pages
Automatic gearbox, control, assembly, housing53 pages
- Electrical and electronic components and their locations
Repairing selector mechanism32 pages
- Checking selector mechanism
- Checking operation of the ignition key withdrawal lock
Removing and installing selector lever handle3 pages
- Dismantling and assembling selector mechanism on vehicles before 06.01
- Dismantling and assembling selector mechanism on vehicles after 07.01
- Removing and installing selector lever lock solenoid N110 in vehicles before 06.01
Removing and installing selector lever lock solenoid N110 in vehicles after 07.013 pages
Removing and installing selector lever cable5 pages
- Adjusting locking cable in vehicles before 06.01
- Adjusting locking cable in vehicles after 07.01
- Checking gearbox
Removing and installing gearbox6 pages
- Removing gearbox
Transportation of gearbox, securing gearbox to repair stand2 pages
- Gearbox repair using repair component
- Position of selector elements
- Assembling gearbox
Removing and installing ATF cooler4 pages
Automatic gearbox, gears, control25 pages
1st through 3rd gear clutch ?K1?3 pages
Reverse gear clutch ?K2? and 3rd through 5th gear clutch ?K3?4 pages
5th gear clutch ?K4?3 pages
Valve body7 pages
Removing and installing valve body6 pages
Removing and installing sender in gearbox4 pages
- Renewing oil seal for selector shaft
Removing, installing and adjusting multi-function switch F1253 pages
Final drive, differential, differential lock › Renewing oil seal for flange shaft and stub shaft10 pages
- Assembly overview
Renewing oil seal for left flange shaft4 pages
Renewing oil seal for right stub shaft4 pages
6-speed manual gearbox 02N134 pages
Technical data15 pages
Gearbox identification3 pages
- Overview - power transmission
- Calculation of gear ratios
General repair notes10 pages
Clutch, control33 pages
- Fault finding, power transmission
Repairing clutch mechanism29 pages
- Overview
- Assembly overview - pedal cluster
- Distinguishing between clutch pedal switches F36
Removing, installing and adjusting clutch pedal switch F36 with rectangular housing3 pages
Removing, installing and adjusting clutch pedal switch F36 with round housing3 pages
- Adjusting clutch pedal travel
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch system
- Repairing clutch release mechanism
Gearbox mechanics,operation, construction,diff.63 pages
- Fault finding, power transmission
Repairing selector mechanism16 pages
- Installation position of selector mechanism
- Removing and installing selector lever knob and cover
- Repairing selector lever and selector lever housing
Assembly overview - removing and installing selector cables2 pages
Adjusting selector mechanism, gearbox with retaining pin (through gearbox date 12?01?3)2 pages
- Adjusting selector mechanism, gearboxes with angled rod (from gearbox date 13?01?3)
- Functional check
- Identifying gearbox for removal and installation:
- Identifying gearbox for removal and installation
Removing and installing gearbox (gearbox with threaded hole in housing)10 pages
Removing and installing gearbox (vehicles with 4-cylinder engine)4 pages
- Torque settings
Removing and installing gearbox (vehicles with 6-cylinder engine)4 pages
- Torque settings
Removing and installing gearbox (gearbox without threaded hole in housing)10 pages
Removing and installing gearbox (vehicles with 4-cylinder engine)4 pages
- Torque settings
Removing and installing gearbox (vehicles with 6-cylinder engine)4 pages
- Torque settings
- Checking gear oil
Dismantling and assembling gearbox12 pages
- Overview - gearbox
- Assembly overview
- Removing and installing gearbox housing and selector mechanism through gearbox date 12?01?3
- Removing and installing gearbox housing and selector mechanism from gearbox date 13?01?3
- Removing and installing input shaft, output shafts, differential and selector rods
Dismantling and assembling procedure for gearboxes through gearbox date 12?01?33 pages
Dismantling and assembling procedure for gearboxes from gearbox date 13?01?33 pages
Repairing gearbox housing3 pages
Repairing clutch housing3 pages
Dismantling and assembling selector mechanism on gearbox side3 pages
Repairing selector forks3 pages
Gearbox,mechanics,gears,shafts,internal operation10 pages
Output shaft for 1st through 4th gears3 pages
Output shaft for 5th, 6th and reverse gears3 pages
Final drive, differential, differential lock13 pages
Renewing seals for flange shaft or stub shaft with gearbox installed7 pages
- Adjustment overview
Differential5 pages
Dismantling and assembling differential3 pages
- Adjusting differential
6-speed manual gearbox 02Q, front-wheel drive193 pages
Technical data19 pages
General repair instructions14 pages
Clutch, control44 pages
Clutch mechanism: repairs19 pages
- Pedal mechanism, clutch pump - Assembly overview
Removing and installing clutch position senderG4764 pages
Clutch release assembly, clutch slave cylinder: repairs12 pages
Clutch: Repairing (in conjunction with a dual mass flywheel)10 pages
- Clutch: Repairing (in conjunction with a flywheel)
Gearbox mechanics,operation, construction,diff.56 pages
Gear mechanism: repairing25 pages
Gearbox?: removing and fitting6 pages
Dismantling and assembling gearbox12 pages
- Gearbox: Exploded view of components
- Gearbox: Assembly overview
- Gear mechanism and housing - assembly overview
- I = Cover plate of the drive shaft ?with? circlip A and II = cover plate of the drive shaft made from plastic: Removing and inst
- Input shaft, output shafts (drive shafts), differential gear and gear prongs of the gearbox - assembly overview
Assembly sequence: Gearboxes ?without? securing clip A for the sealing cover of the drive shaft3 pages
Assembly sequence: I = Gearbox ?with? circlip A for the sealing cover of the drive shaft made from sheet metal; II = Gearbox wit3 pages
Gear selection mechanism (gearbox side) disassembly and assembly4 pages
- Gear change prongs: Repair
Gearbox,mechanics,gears,shafts,internal operation23 pages
Input shaft:5 pages
- Assembly overview - input shaft
Disassembly and assembly of the input shaft3 pages
Output shaft for 1st - 4th gear7 pages
- Secondary shaft for 1st to 4th gear: Assembly overview
Dismantling and assembling output shaft for 1st - 4th gear5 pages
- Synchronisation changes for 1st / 2nd gears
- Secondary shaft for 1st to 4th gear: Assemble gearboxes manufactured to week 44/09
- Secondary shaft for 1st to 4th gear: Assemble in gearboxes manufactured from week 44/09 to 22/10
- Secondary shaft for 1st to 4th gear: Assemble gearboxes manufactured from week 22/10
Secondary shaft for 1st to 4th gear: adjustment4 pages
Secondary shaft for 5th/6th and reverse gear: disassembly and assembly3 pages
Secondary shaft for 5th/6th and reverse gear: adjustment4 pages
Final drive, differential, differential lock51 pages
Flanged shaft and insert shaft seals5 pages
- Adjustment chart
Dismantling and assembling differential6 pages
Conversion table by relevance39 pages
Graphical information on the use and VW units, Seat equivalents38 pages
- Torque wrenchV.A.G 1331 or Torque wrenchV.A.G 1332
- pressure toolT40008
- retention tool3067
- Centring mandrel.T10097
- PliersV.A.G?1275
- Engine/gearbox jackV.A.G 1383 A
- Gearbox support assembly3282
- TrayVAS 6208
- PliersT10005
- Hot-air blowerVAG 1416
- Pliers for clampsVAS 5024A
- MandrelT10169
- Spring retainer10-222 A
- Support plateVW 309, Support equipmentVW 313
- Gearbox support assemblyVW 353
- PullerVW?771/37
- Support bridge30-211A
- Guide elementVW 436A, Inlay mandril3264
- Gearbox suspension tool3336
- MandrelT10168
- Guide pieceVW 439
- Tube elementVW 423
- Pressure plateVW 401, Tube element2040
- Universal toolVW 771
- Press tool40-21
- PliersVW 161A
- Tube elementVW 519
- Universal bracket for gaugeVW 387
- Roller bearing bush extractorV.A.G 1582
- pressure tool3305
- Socket spannerT10072
- Press tool3158
- Pressure toolVW 473, Inlay pressVW 412
- Tightening plate3005
- Lever3409
- Choke clip for hoses3094
- Brake filling and bleeding equipmentVAS 5234
085 5-speed manual gearshift54 pages
Technical data5 pages
Clutch, control17 pages
Clutch system: repair15 pages
- Assembly chart
Automatic clutch cable: dismounting and assembly4 pages
Non-automatic clutch cable: dismounting and assembly4 pages
- Clutch release lever: repair
- Clutch: repair
Gearbox mechanics,operation, construction,diff.17 pages
Gearbox operation: repair9 pages
- Assembly chart
- Replacing the gear lever knob to the hood
Gear-change mechanism: adjustment3 pages
Gearbox: dismounting and assembly5 pages
- Checking the oil level in the gearbox
- Adjusting the selector finger and guide collar
- Clutch casing: repair
Gearbox,mechanics,gears,shafts,internal operation4 pages
Final drive, differential, differential lock11 pages
Coupling flange retainers: dismounting and assembly4 pages
- Differential: dismounting and assembling
- Adjustments Chart
Crown for the differential: dismounting and assembling4 pages
- Differential: adjustment
OA4 5-speed manual gearbox170 pages
Technical data21 pages
General repair instructions14 pages
Clutch, control41 pages
Clutch action27 pages
- Assembly overview - pedal cluster
Clutch position senderG476: removing and installing4 pages
Clutch release mechanism6 pages
- Assembly overview - clutch release mechanism
Clutch release mechanism: Removing and installing4 pages
Coupling unit8 pages
Clutch: Repairing (in conjunction with a dual mass flywheel)6 pages
- Clutch: Repairing (in conjunction with a flywheel)
Gearbox mechanics,operation, construction,diff.53 pages
Gear selection mechanism21 pages
- Gear selection mechanism: installation position
- Gear stick handle with cover - Installation overview
Removing / fitting the gear lever knob and cover4 pages
Selector lever cable5 pages
- Gear selection mechanism:installation overview
- Gear selection mechanism: removing and fitting
Gearbox, removing and fitting5 pages
- Transporting and securing gearbox to assembly stand
- Assembly mountings: Assembly overview
Dismantling and assembling gearbox10 pages
- Gearbox: Exploded view of components
- Gearbox: Assembly overview
- Cover for gearbox casing and 5th gear: Assembly overview
- Cover for gearbox casing and gear change mechanism: Assembly overview
- Input shaft, output shaft, differential and shift fork on transmission - assembly overview
- Installation sequence - Cover for gearbox casing and 5th gear with the gearbox installed: Removing and installing
Gearbox housing and clutch housing3 pages
Selector unit7 pages
Gearbox,mechanics,gears,shafts,internal operation15 pages
Input shaft:8 pages
Final drive, differential, differential lock40 pages
Oil seals6 pages
- Adjustment chart
Differential6 pages
Conversion table by relevance27 pages
Graphical information on the use and VW units, Seat equivalents26 pages
- Torque wrenchV.A.G 1331 or Torque wrenchV.A.G 1332
- pressure toolT40008
- retention tool3067
- Centring mandrel.3190A
- PliersV.A.G?1275
- Engine/gearbox jackV.A.G 1383 A
- Gearbox support assembly3282
- TrayVAS 6208
- PliersT10005
- Hot-air blowerVAG 1416
- Pliers for clampsVAS 5024A
- Spring retainer10-222 A
- Support plateVW 309, Support equipmentVW 313
- Gearbox support assemblyVW 353
- Gearbox suspension tool3336
- Tube elementVW 423
- PliersVW 161A
- Universal bracket for gaugeVW 387
- Roller bearing bush extractorV.A.G 1582
- Lever3409
- Choke clip for hoses3094
- Brake filling and bleeding unitVAS 5234
- pressure tool3124
- pressure toolT10160
- Release lever80?200
09G automatic gearbox165 pages
Technical data12 pages
- Gearbox identification
- Codes, engine allocation, gear ratios
- Filling amounts
- Notes relating to the 09G 6 speed automatic gearbox
- Automatic gearbox control unit J217
- Control unit for automatic gearbox J217 with Fuzzy Logic
- Vehicle control units
- Instructions for tow starts and when towing
- Repair instructions
- Cleaning norms when working in the gearbox
Torque converter › Torque converter7 pages
Automatic gearbox, control, assembly, housing68 pages
- Electric/electronic components and assembly positions
- Emergency release of gear selection mechanism from position ?P?
Multi-function switch F1257 pages
Gear selection mechanism21 pages
- Selector lever handle and cover for the gear selection mechanism: removal and assembly
Gearbox: Removing and installing7 pages
- Gearbox: removing
Transporting and securing gearbox to assembly stand3 pages
Gear selection mechanism, from 03.20093 pages
- Checking selector mechanism
ATF radiator: removing and installing3 pages
- Check the ignition key withdrawal lock
Gearbox?: removing and fitting9 pages
- Removing gearbox
- Gearbox support: dismounting and assembly
- Pendulum support: dismounting and assembly
Transporting and securing gearbox to assembly stand3 pages
Checking and topping up ATF level4 pages
Automatic gearbox, gears, control30 pages
Oil sump, ATF strainer, selection unit and internal cable harnesses: removing and installing14 pages
Oil sump, ATF strainer, selection unit and internal cable harnesses: general fitting diagram3 pages
- Sump: removing and installing
- Oil strainer: removing and installing
- Selection unit: removing and installing
- Cable harness with 14 terminal connector removing and installing
- 8 terminal cable harness and Gearbox oil temperature sender G93 integrated removing and installing
- Gearbox input speed sender G182 : removing and installing
- Gearbox output speed sender G195 : removing and installing
Removing and installing the oil sump, oil strainer, selection unit and internal cable harnesses11 pages
Oil sump, oil strainer, selection unit and internal cable harnesses: Assembly overview3 pages
- Removing and installing oil sump
- Removing and installing ATF strainer
- Removing and installing the selector housing
- 14 pin connector cable harness: removing and fitting
- 8 terminal cable harness and integrated Gearbox oil temperature senderG93: removing and fitting
- Gearbox input speed senderG182 : removing and fitting
- Gearbox output speed senderG195 : removing and fitting
Multi-function switchF125 : removing, fitting and adjustment3 pages
Final drive, differential, differential lock48 pages
Renewing oil seals for flange shafts5 pages
Equivalence table according to applicability17 pages
Graphic information on SEAT equivalent tools and equipment16 pages
- Torque wrench kit SAT 8010
- Support plate VW 309
- Support for engine and gearbox VAS 6095
- Gearbox support assembly VW 353
- Support. 2024 A
- Gearbox suspension tool 3336
- Securing strap T20138B
- pressure tool U 30042
- Support U 30025E
- Tray VAS 6208
- Hydraulic jack SAT 1040
- Clamp pliers VAG 1275
- Lever 3409
- Equipment for collecting and sucking up used oil V.A.G 1782
- Lever for releasing VW 681
Conversion table by relevance21 pages
Graphical information on the use and VW units, Seat equivalents20 pages
- Torque wrenchV.A.G 1331
- Retaining plateVW 309
- Engine and gearbox supportVAS 6095
- Gearbox support assemblyVW 353
- Coupling tool2024 A
- Gearbox suspension tool3336
- Gearbox support assembly3282
- Hose clamps3093 / 3094
- Support.10-222A
- TrayVAS 6208
- pressure tool3305
- Press tool3158
- Engine/gearbox jackV.A.G 1383 A
- Pliers for clampsVAS 5024A
- Universal bracket for gaugeVW 387
- Lever3409
- Socket spannerT10072
- Used oil collection and extraction unitV.A.G 1782
- Lever for releasingVW 681
Semi-automatic gearbox 02E74 pages
Technical data11 pages
Clutch, control › Clutch and lock plate: Removing and installing10 pages
- Clutch and lock plate: general fitting diagram
Clutch lock plate: removing and installing3 pages
- Multiple clutch: general fitting diagram
Multiple clutch: removing and fitting, adjustments4 pages
Gearbox mechanics,operation, construction,diff.26 pages
- Electric/electronic components and assembly positions
Gear change mechanism: repairs16 pages
- Gear change mechanism: checking
- Selector lever cable: removing and installing
Selector lever cable: verification and adjustment3 pages
- Ignition key withdrawal lock operation: checking
- Gear change mechanism: general fitting diagram
- Gear lever knob and cover: removing and fitting
- Printed circuit plate in the cover: removing and installing
- Gear change mechanism: removing and installing
- Link rod retainer for selection shaft: replace
- Tiptronic switch F189 : removing and installing
- Magnet for selector lever locking N110 : removing and installing
- Gearbox control connectors: checking
- Emergency release of gear selection mechanism from position ?P?
- Transmission oil radiator: removing and installing
Gearbox,mechanics,gears,shafts,internal operation5 pages
Final drive, differential, differential lock22 pages
- Left flanged shaft seal: replace
- Right flanged shaft seal: replace
Equivalence table according to applicability20 pages
Figures for equivalent tools and equipment for Seat19 pages
- Torque wrench V.A.G 1331
- Support plate VW 309
- Support for gear and engine VAS 6095
- Support assembly for gears VW 353
- Suspension mount 2024 A
- Gear suspension mount 3336
- Support assembly for gears 3282
- Hose clamps 3093 / 3094
- Support device 10-222A
- Tray VAS 6208
- pressure tool 3305
- Bushing sleeve 3158
- Engine assembly lift V.A.G 1383 A
- Pliers for elastic clasps VAS 5024A
- Universal dial gauge support VW 387
- Tappet T20153
- Lever 3409
- Socket spanner T10072
0A8 6-speed manual gearbox245 pages
Technical data6 pages
Clutch, control48 pages
Clutch mechanism: repairs15 pages
Clutch actuation: as necessary7 pages
- Clutch actuation mechanism: assembly overview
- Pedal mechanism, clutch master cylinder: Assembly overview
- Clutch pedal switch F36 : Removing and installing
- Pedal assembly and clutch master cylinder: Removing and installing
- Over-centre spring: Removing and installing
- Clutch hydraulic system: Assembly overview
Clutch release assembly, clutch slave cylinder: repairs12 pages
Clutch release assembly, slave cylinder: as necessary6 pages
Clutch: repairing5 pages
Gearbox mechanics,operation, construction,diff.78 pages
Gear selection mechanism: as necessary9 pages
- Gear selection mechanism: installation position
- Gear lever knob with cover: Assembly overview
- Gear lever knob and gear lever cover: Removing and installing
- Gear knob boot: Removing from the gear knob
- Gear selection mechanism:installation overview
- Gear selection mechanism: removing and fitting
- Selector lever control cable - Assembly overview
- Gear selection mechanism: setting
Gear mechanism: repairing15 pages
Gearbox, removing and fitting3 pages
Gearbox?: removing and fitting6 pages
Gearbox: Disassembling and assembling7 pages
- Gearbox: Exploded view of components
- Gearbox: Assembly overview
- Gearbox housing and gear selection shaft: Assembly overview
- Cover of the drive shaft: Removing and installing
- Input shaft, secondary shaft, differential gear and gearbox change prongs. Assembly overview
- Gearbox housing, operation mechanism, input shaft, secondary shaft, differential gear and gearbox forks: Removing and installing
Gearbox: disassembly and assembly8 pages
- Gearbox: Component overview
- Gearbox: Installation overview
- Gear box and shaft. Installation overview
- Drive shaft, drive shafts (drive shafts), differential gear and gear prongs of the gearbox - installation overview
Gearbox, switching activity, main shaft, secondary shaft (drive shaft), differential and shift forks remove and install3 pages
Gearbox housing: as necessary3 pages
Gearbox casing: repairing3 pages
clutch housing: as necessary3 pages
Gear selection mechanism (gearbox side) removing and fitting4 pages
Gear selection mechanism (gearbox side) disassembly and assembly3 pages
Gearbox prongs: disassembly and assembly3 pages
Gearbox,mechanics,gears,shafts,internal operation22 pages
Input shaft: Disassembling and assembling3 pages
Disassembly and assembly of the input shaft3 pages
Secondary shaft for 1st to 4th gear: Disassembling and assembling3 pages
Secondary shaft for 1st to 4th gear: disassembly and assembly3 pages
- Secondary shaft for 1st to 4th gear: adjustment
- Secondary shaft for 1st to 4th gear: setting
Secondary shaft for 5th / 6th and reverse gear: Disassembling and assembling3 pages
Secondary shaft for 5th/6th and reverse gear: disassembly and assembly3 pages
- Secondary shaft for 5th / 6th and reverse gear: setting
- Secondary shaft for 5th/6th and reverse gear: adjustment
Final drive, differential, differential lock91 pages
Seals for flanged shafts: replacement5 pages
- Adjustment chart
Differential: assembly and disassembly4 pages
Differential: Disassembling and assembling4 pages
Conversion table by relevance39 pages
Graphic information on SEAT equivalent tools and equipment38 pages
- Torque wrench V.A.G 1331 or Torque wrench V.A.G 1332
- pressure tool T40008
- retention tool 3067
- Centring mandrel. T10097
- Jaws for tighten hose clips VAG 1682A
- Dowel pin T10027 A
- Engine assembly mounting V.A.G 1383 A
- Gearbox support 3282
- Tray VAS 6208
- Pliers T10005
- Hot-air blower VAG 1416
- Hose clip pliers VAG 1921
- Drift T10169
- Bracket 10-222 A
- Support plate VW 309 , Support equipment VW 313
- Gearbox support VW 353
- Extraction hook VW?771/37
- Support bridge 30-211A
- Guide element VW 436A , Inlay mandril 3264
- Gearbox suspension tool 3336
- Drift T10168
- Guide piece VW 439
- Tube VW 423
- Pressure plate VW 401 , Tube element 2040
- Universal tool VW 771
- Drift sleeve 40-21
- Pliers VW 161A
- Tube VW 519
- Universal dial gauge bracket VW 387
- Tapered roller bearing puller V.A.G 1582
- pressure tool 3305
- Socket spanner T10072
- Pressure tool VW 473 , Inlay press VW 412
- Choke clip for hoses 3094
- Brake filling and bleeding equipment VAS 5234
- Tightening plate 3005
- Wedge 3409
Equivalence table according to applicability38 pages
Graphic information on SEAT equivalent tools and equipment37 pages
- Torque wrench V.A.G 1331 or Torque wrench V.A.G 1332 .
- pressure tool T40008
- retention tool 3067
- Centring mandrel. T10097
- Pliers V.A.G?1275
- Locking bolt T10027 A
- Engine assembly mounting V.A.G 1383 A
- Gearbox support assembly 3282
- Drip tray VAS 6208
- Pliers T10005
- Electric blower VAG 1416
- Clamp pliers VAS 5024A
- Mandril T10169
- Support 10-222 A
- Support plate VW 309 , Support equipment VW 313
- Gearbox support assembly VW 353
- Extraction hook VW?771/37
- Support bridge 30-211A
- Guide element VW 436A , Inlay mandril 3264
- Gearbox suspension tool 3336
- Mandril T10168
- Guide element VW 439
- Tube element VW 423
- Pressure plate VW 401 , Tube element 2040
- Universal tool VW 771
- Inlay socket 40-21
- Pliers VW 161A
- Tube element VW 519
- Universal bracket for gauge VW 387
- Roller bearing bush extractor V.A.G 1582
- pressure tool 3305
- Socket spanner T10072
- Pressure tool VW 473 , Inlay press VW 412
- Hose clamps 3094
- Brake filling and bleeding equipment VAS 5234
- Tightening plate 3005
02T 5-speed manual gearbox209 pages
Technical data9 pages
Clutch, control28 pages
Clutch mechanism: repairs17 pages
Clutch release assembly, clutch slave cylinder: repairs6 pages
Clutch: repairing5 pages
Gearbox mechanics,operation, construction,diff.69 pages
Gear mechanism: repairing19 pages
- Shifting: installation position
- Gear stick handle with cover - Installation overview
- Gear selection mechanism:installation overview
- Selector lever control cable - Assembly overview
Plastic idler rod: removing and fitting3 pages
Gearbox?: removing and fitting6 pages
Dismantling and assembling gearbox10 pages
Gearbox: disassembly and assembly10 pages
- Gearbox: Component overview
- Gearbox: Assembly overview
- Cover for gearbox casing and 5th gear - general assembly overview
- Gearbox housing - assembly overview
- Input shaft, output shaft, differential and shift fork on transmission - assembly survey
Gearbox, shift actuation shaft, driveshaft, output shaft (pinion), differential and shift forks remove and install4 pages
Gearbox housing and clutch housing: Disassembling and assembling3 pages
Gearbox casing and clutch housing: repairs3 pages
Gear selection mechanism (gearbox side) disassembly and assembly3 pages
Gear selection mechanism (gearbox side) removing and fitting3 pages
Gearbox prongs: disassembly and assembly3 pages
Dismantling and assembling selector forks3 pages
Gearbox,mechanics,gears,shafts,internal operation27 pages
Disassembly and assembly of the input shaft3 pages
Secondary shaft: disassembly and assembly3 pages
Dismantling and assembling output shaft3 pages
5th gear: Disassembling and assembling9 pages
Dismantling and assembling 5th?gear9 pages
- 5th?gear: Assembly overview
5th gear mobile sleeve and synchromesh: disassembly and assembly3 pages
- Check 5th gear synchromesh ring for wear
Final drive, differential, differential lock76 pages
Seals for flanged shafts: replacement5 pages
Renewing oil seals for flange shafts5 pages
Differential: assembly and disassembly4 pages
Dismantling and assembling differential4 pages
Equivalence table according to applicability29 pages
Graphic information on SEAT equivalent tools and equipment28 pages
- Torque wrench V.A.G 1331 or Torque wrench V.A.G 1332 .
- retention tool 3067
- Centring mandrel. T10097
- Pliers V.A.G?1275
- Dowel pin T10027 A
- Engine assembly mounting V.A.G 1383 A
- Gearbox support assembly 3282
- Drip tray VAS 6208
- Pliers T10005
- Support 10-222 A
- Support plate VW 309 , Support equipment VW 313
- Gearbox support assembly VW 353
- Gearbox suspension tool 3336
- Tube element VW 423
- Universal bracket for gauge VW 387
- Roller bearing bush extractor V.A.G 1582
- Hose clamps 3094
- Brake filling and bleeding equipment VAS 5234
- Thrust piece 3124
- Thrust piece T10160
- Electric blower VAG 1416
- Thrust piece T40008
- Press die. VW?408?A
- Release lever 80?200
- Tube element 2010
- Pliers VW 161A
- Clamp pliers VAS 5024A
Conversion table by relevance29 pages
Graphical information on the use and VW units, Seat equivalents28 pages
- Torque wrenchV.A.G 1331 or Torque wrenchV.A.G 1332
- retention tool3067
- Centring mandrel.T10097
- PliersV.A.G?1275
- Engine/gearbox jackV.A.G 1383 A
- Gearbox support assembly3282
- TrayVAS 6208
- PliersT10005
- Spring retainer10-222 A
- Support plateVW 309, Support equipmentVW 313
- Gearbox support assemblyVW 353
- Gearbox suspension tool3336
- Removal wedge3409
- Tube elementVW 423
- Universal bracket for gaugeVW 387
- Roller bearing bush extractorV.A.G 1582
- Choke clip for hoses3094
- Brake filling and bleeding equipmentVAS 5234
- Thrust piece3124
- Thrust pieceT10160
- Hot-air blowerVAG 1416
- Thrust pieceT40008
- Press die.VW?408?A
- Release lever80?200
- Tube element2010
- PliersVW 161A
- Pliers for clampsVAS 5024A
0AF 5-speed manual gearbox190 pages
Technical data19 pages
General repair instructions14 pages
Clutch, control43 pages
Repair the clutch mechanism19 pages
- Pedal mechanism, clutch pump - Assembly overview
Clutch position senderG476 : removing and installing4 pages
Clutch release assembly, clutch slave cylinder: repairs19 pages
Repairing clutch5 pages
Gearbox mechanics,operation, construction,diff.58 pages
Repairing selector mechanism25 pages
Gearbox?: removing and fitting6 pages
Dismantling and assembling gearbox12 pages
- Gearbox: Exploded view of components
- Gearbox: Assembly overview
- Cover for gearbox casing and 5th gear: Assembly overview
- Clutch housing - assembly overview
- Input shaft, secondary shaft, differential gear, operation mechanism and gearbox forks - Assembly overview
Removing and installing input shaft, output shaft, differential, selector mechanism and selector forks3 pages
Repairing gearbox housing and clutch housing3 pages
Gear selection mechanism (gearbox side) disassembly and assembly5 pages
Dismantling and assembling selector forks3 pages
Gearbox,mechanics,gears,shafts,internal operation24 pages
Disassembly and assembly of the input shaft7 pages
Dismantling and assembling output shaft8 pages
Dismantling and assembling 5th?gear9 pages
- 5th?gear: Assembly overview
5th gear mobile sleeve and synchromesh: disassembly and assembly3 pages
- Check 5th gear synchromesh ring for wear
Final drive, differential, differential lock46 pages
Seals for flanged shafts: replacement7 pages
Dismantling and assembling differential6 pages
Conversion table by relevance33 pages
Graphical information on the use and VW units, Seat equivalents32 pages
- Torque wrenchV.A.G 1331 or Torque wrenchV.A.G 1332
- pressure tool T40008
- Counterhold tool 3067
- Centring mandrel. T10097
- Pliers V.A.G?1275
- Locking pin T10027 A
- Engine/gearbox jack V.A.G 1383 A
- Gearbox support assembly 3282
- Tray VAS 6208
- Pliers T10005
- Pliers for clamps VAS 5024A
- Spring retainer 10-222 A
- Support plateVW 309, Support equipmentVW 313
- Gearbox support assembly VW 353
- Gearbox suspension tool 3336
- Tube element VW 423
- Pliers VW 161A
- Universal dial gauge bracket VW 387
- Tapered roller bearing puller V.A.G 1582
- Lever 3409
- Choke clip for hoses 3094
- Brake filling and bleeding unit VAS 5234
- pressure tool 3124
- pressure tool T10160
- Release lever 80?200
- Centring mandrel. 12 - 551
- Mandrel 2026
- Separator 12...75 mm Kukko 17/1
- Support equipment VW 401
- Tube element 2010
- Hot-air blowerSAT 1416
Automatic gearbox 099 - 4-speed146 pages
Technical data28 pages
Gearbox identification3 pages
Notes on automatic gearbox 0997 pages
- Code letters, engine allocation, ratios, equipment
Repair instructions14 pages
Torque converter › Torque converter6 pages
Automatic gearbox, control, assembly, housing85 pages
- Electrical and electronic components and their locations
Repairing selector mechanism for vehicles before 05.009 pages
Repairing selector mechanism for vehicles after 06.0032 pages
- Checking selector mechanism
- Checking operation of the ignition key withdrawal lock
Removing and installing selector lever handle3 pages
- Dismantling and assembling selector mechanism on vehicles before 06.01
- Dismantling and assembling selector mechanism on vehicles after 07.01
- Removing and installing selector lever lock solenoid N110 in vehicles before 06.01
Removing and installing selector lever lock solenoid N110 in vehicles after 07.013 pages
Removing and installing selector lever cable5 pages
- Adjusting locking cable in vehicles before 06.01
- Adjusting locking cable in vehicles after 07.01
Removing and installing gearbox11 pages
Removing and installing gearbox for vehicles before 05.005 pages
Removing and installing gearbox for vehicles after 06.005 pages
- Gearbox with selector elements
Dismantling and assembling gearbox20 pages
- Removing and installing ATF cooler and ATF filler pipe
- Dismantling and assembling planetary gearbox -Overview-
- I - Removing and installing ATF pump to supporting tube
- II - Removing and installing reverse clutch -K2- to large sun gear
- III - Removing and installing freewheel and reverse gear brake -B1-
- IV - Planet carrier and gearbox housing with input gear and cover
Dismantling and assembling planetary gearbox5 pages
- Overview of all planetary gearbox adjustments
- Adjusting planet carrier
Adjusting reverse gear brake -B1-3 pages
- Adjusting clutch play between -K1- and -K2-
Automatic gearbox, gears, control7 pages
- Dismantling and assembling ATF pump
- Dismantling and assembling freewheel with -B1- piston
- Dismantling and assembling 1st to 3rd gear clutch -K1-
- Dismantling and assembling reverse gear clutch -K2-
- Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
- Removing and installing valve body
- Dismantling and assembling parking lock
Final drive, differential, differential lock20 pages
- Checking oil in final drive
Removing and installing oil seal for stub shaft or flange shaft5 pages
- Definitions
6-speed manual gearbox 02N, four-wheel drive260 pages
Technical data22 pages
Gearbox identification3 pages
Identifying rear final drive4 pages
- Overview - power transmission
Clutch, control33 pages
- Fault finding, power transmission
Repairing clutch mechanism29 pages
- Overview
- Assembly overview - pedal cluster
- Distinguishing between clutch pedal switches F36
Removing, installing and adjusting clutch pedal switch F36 with rectangular housing3 pages
Removing, installing and adjusting clutch pedal switch F36 with round housing3 pages
- Adjusting clutch pedal travel
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch system
- Repairing clutch release mechanism
Gearbox mechanics,operation, construction,diff.71 pages
Vehicle diagnostic, testing and information system VAS 50512 pages
Vehicle diagnosis, testing and information system VAS 50512 pages
Electrical and electronic components and their locations8 pages
Removing and installing electrical and electronic components4 pages
- Fault finding, power transmission
Repairing selector mechanism16 pages
- Installation position of selector mechanism
- Removing and installing selector lever knob and cover
- Repairing selector lever and selector lever housing
Assembly overview - removing and installing selector cables2 pages
Adjusting selector mechanism, gearbox with retaining pin (through gearbox date 12?01?3)2 pages
- Adjusting selector mechanism, gearboxes with angled rod (from gearbox date 13?01?3)
- Functional check
Removing and installing gearbox12 pages
- Identifying gearbox for removal and installation:
Removing and installing gearbox (vehicles with 4-cylinder engine)5 pages
Removing and installing gearbox (vehicles with 6-cylinder engine)5 pages
- Checking oil level in manual gearbox with bevel box
- Checking oil in manual gearbox with bevel box
Dismantling and assembling gearbox12 pages
- Overview - gearbox
- Assembly overview
- Removing and installing gearbox housing and selector mechanism through gearbox date 12?01?3
- Removing and installing gearbox housing and selector mechanism from gearbox date 13?01?3
- Removing and installing input shaft, output shafts, differential, bevel box and selector rods
Dismantling and assembling procedure for gearboxes through gearbox date 12?01?33 pages
Dismantling and assembling procedure for gearboxes from gearbox date 13?01?33 pages
Repairing gearbox housing3 pages
Repairing clutch housing3 pages
Dismantling and assembling selector mechanism on gearbox side3 pages
Repairing selector forks3 pages
Gearbox,mechanics,gears,shafts,internal operation10 pages
Output shaft for 1st through 4th gears3 pages
Output shaft for 5th, 6th and reverse gears3 pages
Final drive, differential, differential lock124 pages
Renewing flange shaft oil seals with gearbox and bevel box installed7 pages
Propshaft9 pages
Removing and installing propshaft5 pages
- Repairing propshaft
- Checking function of Haldex coupling
Oil seals7 pages
Differential for manual gearbox3 pages
Renew O-rings8 pages
Renewing O-ring between Haldex coupling and pinion housing (final drive removed)3 pages
Renewing O-rings for rear final drive housing cover with final drive installed4 pages
- Adjustment overview - manual gearbox
Renewing O-rings8 pages
Renewing O-ring between Haldex coupling and pinion housing (final drive removed)3 pages
Renewing O-rings for rear final drive housing cover with final drive installed4 pages
Bevel box6 pages
Dismantling and assembling bevel box5 pages
- Check gear oil in rear final drive
Checking oil level or changing oil in Haldex coupling6 pages
Dismantling and assembling rear final drive9 pages
Differential for rear final drive6 pages
Dismantling and assembling differential5 pages
Repairing shaft bevel gear bearing6 pages
Repair shaft bevel gear mounting6 pages
Repairing bearing for bevel gear with stub shaft5 pages
Repairing bearings for bevel gear with stub shaft5 pages
Adjusting shaft bevel gear and bevel gear with stub shaft (final drive gear set)23 pages
- General notes
- Adjustment and marking of final drive gear sets
- Position of shims
- Adjustment overview - rear final drive
- Recommended sequence for new adjustment of final drive gear set
Adjusting shaft bevel gear7 pages
Adjusting bevel gear (with stub shaft)10 pages
- Adjusting preload of tapered roller bearing for bevel gear (with stub shaft)
- Example:
- Determining thickness of shim S1*
- Example:
- Measuring backlash
- Example:
- Determining thickness of shim S2
- Example:
- Available shims for S2
- Determining thickness of shim S1
- Available shims for S1
- Carrying out control measurement - measuring backlash
4-speed automatic gearbox 099, four-wheel drive186 pages
Technical data32 pages
Gearbox identification3 pages
- Code letters, engine allocation, ratios, equipment
- Identifying rear final drive
- Overview - power transmission
Notes on four-wheel drive automatic gearbox 0998 pages
Repair instructions14 pages
Torque converter › Torque converter6 pages
Automatic gearbox, control, assembly, housing60 pages
Repairing selector mechanism9 pages
Routing diagram of pipe and hose lines for freewheel lock7 pages
- For vehicles up to chassis number 7MZWV004352
- For vehicles from chassis number 7MZWV004353 onwards
Removing and installing control element for freewheel lock4 pages
Checking gearbox6 pages
- Checking shift points
- Checking stall speed
- Measuring main pressure
Fault finding table for ?4-speed automatic gearbox?2 pages
Removing and installing gearbox13 pages
Removing and installing gearbox together with bevel box5 pages
- Gearbox with selector elements
Dismantling and assembling gearbox20 pages
- Removing and installing ATF cooler and ATF filler pipe
- Dismantling and assembling planetary gearbox -Overview-
- I - Removing and installing ATF pump to supporting tube
- II - Removing and installing reverse clutch -K2- to large sun gear
- III - Removing and installing freewheel and reverse gear brake -B1-
- IV - Planet carrier and gearbox housing with input gear and cover
Dismantling and assembling planetary gearbox5 pages
- Overview of all planetary gearbox adjustments
- Adjusting planet carrier
Adjusting reverse gear brake -B1-3 pages
- Adjusting clutch play between -K1- and -K2-
Automatic gearbox, gears, control7 pages
- Dismantling and assembling ATF pump
- Dismantling and assembling freewheel with -B1- piston
- Dismantling and assembling 1st to 3rd gear clutch -K1-
- Dismantling and assembling reverse gear clutch -K2-
- Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
- Removing and installing valve body
- Dismantling and assembling parking lock
Final drive, differential, differential lock81 pages
- Checking oil in front final drive
Removing and installing propshaft2 pages
- Removing and installing front left flange shaft oil seal
- Repairing propshaft
- Removing and installing oil seals for front right flange shaft and front right bevel gear with stub shaft
- Checking function of viscous coupling
- Renewing bevel box output flange oil seal (bevel box removed)
Removing and installing viscous coupling4 pages
- Renewing viscous coupling oil seal in rear final drive (final drive installed)
Renewing flange shaft or drive flange oil seals (final drive installed)5 pages
- Checking oil in rear final drive
- Checking function of freewheel
- Checking function of freewheel lock
Removing and installing rear final drive4 pages
Dismantling and assembling rear final drive8 pages
Dismantling and assembling differential and freewheel11 pages
Repairing shaft bevel gear bearing6 pages
- Assembly overview
Dismantling and assembling procedure4 pages
Repairing bearing for bevel gear with stub shaft5 pages
Adjusting shaft bevel gear and bevel gear with stub shaft (final drive gear set)9 pages
Automatic gearbox 001133 pages
Torque converter › Torque converter8 pages
Automatic gearbox, control, assembly, housing52 pages
Electric/electronic components and assembly positions4 pages
Gear selection mechanism14 pages
Gearbox: removing and fitting6 pages
- Gearbox: removing
- Gearbox: fitting
Transporting and securing gearbox to assembly stand3 pages
Automatic gearbox: check oil level5 pages
- ATF level, gearbox with filler tube: check
- ATF level, gearbox with filler tube: filling
- ATF level, gearbox with filler tube: check
- ATF level, gearbox with filler tube: filling
- ATF level, gearbox with filler tube: replace
ATF radiator: removing and fitting3 pages
Gearbox: Dismantling and assembling18 pages
- Planet gears: general fitting diagram
- I - ATF pump to driving gear: general fitting diagram
II - Cover for the gearbox casing up to the drive sprocket: general fitting diagram2 pages
- Planet gears: adjustment work
Reverse gear brake -B1-: adjustment2 pages
- 2nd and 4th gear brake -B2- adjustment
Automatic gearbox, gears, control27 pages
Free sprocket: dismantling and assembling3 pages
1? to 3? gear clutch: dismantling and assembling3 pages
Reverse gear clutch: dismantling and assembling3 pages
3rd and 4th gear synchromesh dismantling and assembling3 pages
Reverse gear brake: Removing and fitting3 pages
Piston for 2? and 4? gear brake: Removing and fitting3 pages
Slide box: removing and fitting3 pages
Parking lock: Removing and fitting3 pages
Final drive, differential, differential lock38 pages
Seals for flanged shafts: replace3 pages
Wheel drive shaft: removing and fitting4 pages
Equivalence table according to applicability26 pages
Graphic information on SEAT equivalent tools and equipment25 pages
- Torque wrench V.A.G 1331
- Support plate VW 309
- Support for engine and gearbox VAS 6095
- Gearbox support assembly VW 353
- Gearbox suspension tool 3336
- Gearbox support assembly 3282
- Hose clamps 3093 / 3094
- Support. 10-222A
- Tray VAS 6208
- pressure tool 3305
- Bushing sleeve 3158
- Engine assembly crane V.A.G 1383 A
- Pliers for spring type clips VAS 5024A
- Universal bracket for gauge VW 387
- Lever 3409
- Equipment for collecting and sucking up used oil V.A.G 1782
- Support VW 382/ 7
- pressure tool T10160
- pressure tool 3124
- Roller bearing bush extractor V.A.G 1582
- Tappet VW 516
- Lever for releasing VW?681
- Bushing sleeve VW?192
- Tube element VW 423
6-speed manual gearbox 02Q, all-wheel drive413 pages
Technical data24 pages
Identification of the gearbox3 pages
General repair instructions14 pages
Clutch, control90 pages
Clutch mechanism: repairs19 pages
- Pedal mechanism, clutch pump - Assembly overview
Clutch position senderG476: removing and installing4 pages
Clutch drive mechanism: repairs19 pages
- Pedal assembly, clutch cylinder: general fitting diagram
Clutch position sender G476 : Removing and installing4 pages
Clutch release assembly, pump: repairs17 pages
Clutch release assembly, clutch slave cylinder: repairs12 pages
Sachs clutch: repairs5 pages
Clutch: Repairing (in conjunction with a dual mass flywheel)10 pages
LuK clutch: repairs5 pages
- Clutch: Repairing (in conjunction with a flywheel)
Gearbox mechanics,operation, construction,diff.132 pages
Gear mechanism: repairing25 pages
Gear change mechanism: repairs25 pages
Gearbox: Removing and installing10 pages
Gearbox: removing and fitting, diesel engine vehicles with particulate filter4 pages
Gearbox: removing anf fitting, vehicles with petrol engine:4 pages
- Transporting and securing gearbox to assembly stand
Gearbox, removing and fitting10 pages
Gearbox: Removing and installing vehicles with diesel engines and particulate filter4 pages
Gearbox: removing and installing, vehicles with petrol engine4 pages
- Transporting and securing gearbox to assembly stand
Removing and installing bevel box5 pages
Pair of bevelled gears: removing and installing5 pages
Check the pair of bevelled gears oil level3 pages
Oil level in the bevelled gear:3 pages
Gearbox: Dismantling and assembling8 pages
Dismantling and assembling gearbox12 pages
- Gearbox: Exploded view of components
- Gearbox: Assembly overview
- Gear mechanism and housing - assembly overview
- I = Cover plate of the drive shaft ?with? circlip A and II = cover plate of the drive shaft made from plastic: Removing and inst
- Input shaft, output shafts (pinion shafts), differential gear, bevel box and shift forks: Assembly overview
Assembly sequence: Gearboxes ?without? securing clip A for the sealing cover of the drive shaft3 pages
Assembly sequence: I = Gearbox ?with? circlip A for the sealing cover of the drive shaft made from sheet metal; II = Gearbox wit3 pages
Gearbox operation mechanism seal (gearbox side): dismantling and assembling4 pages
Gear selection mechanism (gearbox side) disassembly and assembly4 pages
- Gear change forks: repairs
- Gear change prongs: Repair
Gearbox,mechanics,gears,shafts,internal operation40 pages
Input shaft:5 pages
- Assembly overview - input shaft
Disassembly and assembly of the input shaft3 pages
Input shaft3 pages
Output shaft for 1st - 4th gear7 pages
- Secondary shaft for 1st to 4th gear - assembly overview
Dismantling and assembling output shaft for 1st - 4th gear5 pages
- Synchronisation changes for 1st / 2nd gears
- Secondary shaft for 1st to 4th gear: Assemble gearboxes manufactured to week 44/09
- Secondary shaft for 1st to 4th gear: Assemble in gearboxes manufactured from week 44/09 to 22/10
- Secondary shaft for 1st to 4th gear: Assemble gearboxes manufactured from week 22/10
Secondary shaft for 1st to 4th gear3 pages
Secondary shaft for 1st to 4th gear: adjustment4 pages
Adjusting output shaft for 1st?-?4th gear4 pages
Dismantling and assembling output shaft for 5th, 6th and reverse gears3 pages
Secondary shaft for 5th/6th and reverse gear: dismantling and assembling3 pages
Adjusting output shaft for 5th / 6th gear and reverse gear4 pages
Secondary shaft for 5th/6th and reverse gear: adjustment4 pages
Final drive, differential, differential lock127 pages
Flanged shaft seals: Replacement with manual gearbox (bevel gear) installed4 pages
- Seal between the gearbox and the bevelled gears, in the gearbox: replace
- Seal between the gearbox and pair of bevelled gears, in the gearbox: replace
- Seal between the bevelled gear and the gearbox, in the bevelled gear: replace
- Seal between the gearbox and the pair of bevelled gears, in the pair of bevelled gears: replace
- Seal for the output flange of the bevelled gear: Renewing (bevelled gear removed)
- Seal for the pair of bevelled gears flange: replacing (dismounted pair of bevelled gears)
Renewing polygon needle bearing and seal on right flange shaft4 pages
Needle bearing (polygonal) and right flanged shaft seal: replace4 pages
- Adjustment chart
Differential: Dismantling and assembling6 pages
Dismantling and assembling differential6 pages
Equivalence table according to applicability45 pages
Graphic information on SEAT equivalent tools and equipment44 pages
- Torque wrench V.A.G 1331 or Torque wrench V.A.G 1332 .
- pressure tool T40008
- Holding tool 3067
- Centring mandrel. T10097
- Pliers V.A.G?1275
- Pin T10027 A
- Engine and gearbox elevator V.A.G 1383 A
- Gearbox support assembly 3282
- Tray VAS 6208
- Pliers T10005
- Electric blower VAG 1416
- Pliers for spring type clips VAS 5024A
- Mandril T10169
- Support 10-222 A
- Counterhold VW 313
- Gearbox support assembly VW 353
- Extraction hook VW?771/37
- Support bridge 30-211A
- Guide piece VW 436A , Inlay mandrel 3264 .
- Gearbox suspension tool 3336
- Mandril T10168
- Guide part VW 439
- Tube element VW 423
- Pressure plate VW 401 , Tube element 2040 .
- Universal tool VW 771
- Bushing sleeve 40-21
- Pliers VW 161A
- Tube element VW 519
- Universal bracket for gauge VW 387
- Roller bearing bush extractor V.A.G 1582
- pressure tool 3305
- Socket spanner T10072
- Pressure tool VW 473 , Inlay press VW 412 .
- Tightening plate 3005
- Lever 3409
- Hose clamps 3094
- Brake filling and bleeding equipment VAS 5234
- Tower T20172/2
- Counterhold T10108
- Limit plate T10108/1
- Torque wrench 100-550 nm) SAT 8020 and the adaptor SAT 8020/1
- Counterhold T20169
- Extractor T20101
Conversion table by relevance48 pages
Graphical information on the use and VW units, Seat equivalents47 pages
- Torque wrenchV.A.G 1331 or Torque wrenchV.A.G 1332
- Thrust pieceT40008
- retention tool3067
- Centring mandrel.T10097
- PliersV.A.G?1275
- Engine/gearbox jackV.A.G 1383 A
- Gearbox support assembly3282
- TrayVAS 6208
- PliersT10005
- Hot-air blowerVAG 1416
- Pliers for clampsVAS 5024A
- MandrelT10169
- Spring retainer10-222 A
- Support equipmentVW 313
- Gearbox support assemblyVW 353
- Puller hooksVW?771/37
- Support bridge30-211A
- Guide elementVW 436A, Inlay mandril3264
- Gearbox suspension tool3336
- MandrelT10168
- Guide pieceVW 439
- Tube elementVW 423
- Pressure plateVW 401, Tube element2040
- Universal toolVW 771
- Press tool40-21
- PliersVW 161A
- Tube elementVW 519
- Universal bracket for gaugeVW 387
- Roller bearing bush extractorV.A.G 1582
- Thrust piece3305
- Multi-point socket screwdriverT10072
- Socket and keyT10107A
- Pressure toolVW 473, Inlay pressVW 412
- Tightening plate3005
- Lever3409
- Choke clip for hoses3094
- Brake filling and bleeding unitVAS 5234
- TowerT20172/2
- Support equipmentT10108
- Support plateT10108/1
- Torque wrenchV.A.G 1601
- Support equipmentT20169
- ExtractorT20101
- Ring spanner3337
- Engine support3300 A
- Spring retainerT10036
Final group 0AV35 pages
Technical data3 pages
Identification of the rear final group2 pages
- General repair instructions
Final drive, differential, differential lock32 pages
Rear final group6 pages
- Rear final group: removing and fitting
- Rear final group bonded rubber bush: general fitting diagram
- Rear final group bonded rubber bush: replace
- Right and left hand flanged shaft seals: replace (rear final group installed)
- Flange seal for the cardan shaft joined to the rear final group: replace (final group installed)
Oil level5 pages
- Rear final group oil level: check and add oil
Haldex clutch oil level: check and add oil3 pages
Equivalence table according to applicability8 pages
Graphic information on SEAT equivalent tools and equipment7 pages
6-speed manual gearbox 02S182 pages
Technical data19 pages
General repair instructions14 pages
Clutch, control34 pages
Clutch action25 pages
Clutch release mechanism6 pages
Gearbox mechanics,operation, construction,diff.62 pages
Gear selection mechanism21 pages
- Gear selection mechanism: installation position
- Gear lever knob with cover: Assembly overview
Gear knob and gear lever boot: Removing and installing4 pages
- Gear selection mechanism: Assembly overview
Gear selection mechanism: Removing and installing4 pages
- Gear selection mechanism: removing and fitting
Gearbox: Removing and installing5 pages
- Transporting and securing gearbox to assembly stand
- Subframe support unit: Assembly overview
Gear oil level5 pages
Gearbox: Disassembling and assembling13 pages
- Gearbox: Exploded view of components
- Gearbox: Assembly overview
- Cover for gearbox casing and 5th/6th gear: Removing and installing
- Housing and gear operation mechanism: Removing and installing
- Input shaft, layshaft (thrust pinion shaft), differential and gear prongs: Removing and installing
Assembly process - Cover for gearbox casing and 5th/6th gear: Removing and installing3 pages
Assembly process - Gearbox: Disassembling and assembling4 pages
Gearbox housing and clutch housing4 pages
Gearbox housing cover3 pages
Gearbox,mechanics,gears,shafts,internal operation15 pages
Input shaft:7 pages
Final drive, differential, differential lock52 pages
Oil seals14 pages
Renewing left flange shaft oil seal with manual gearbox installed4 pages
- Identification of flange shaft oil seals (right-side)
Oil seal, right-side: Renewing with gearbox installed (the seal of the flange shaft and sleeve are carried out in two parts)4 pages
Sealing ring, right side and sleeve: Renewing with the gearbox installed (the seal of the flange shaft and sleeve are carried ou4 pages
- Adjustment chart
Differential6 pages
Conversion table by relevance31 pages
Graphical information on the use and VW units, Seat equivalents30 pages
- Torque wrenchV.A.G 1331 or Torque wrenchV.A.G 1332
- pressure toolT40008
- retention tool3067
- Centring mandrel.T10097
- PliersV.A.G?1275
- Engine/gearbox jackV.A.G 1383 A
- Gearbox support assembly3282
- TrayVAS 6208
- PliersT10005
- Hot-air blowerVAG 1416
- Spring retainer10-222 A
- Support plateVW 309, Support equipmentVW 313
- Gearbox support assemblyVW 353
- Extractor toolVW?771/37
- Gearbox suspension tool3336
- Tube elementVW 423
- PliersVW 161A
- Universal bracket for gaugeVW 387
- Roller bearing bush extractorV.A.G 1582
- Lever3409
- Choke clip for hoses3094
- Brake filling and bleeding equipmentVAS 5234
- pressure tool3124
- Press die.V.A.G 1290 A
- DieVW?407
- Pressing-off lever80?200
- pressure toolT10160
- Two arm puller1 Kukko 20/10
- pressure toolT10040
0AJ 6-speed manual gearbox124 pages
Technical data21 pages
General repair instructions14 pages
Clutch, control33 pages
Clutch action25 pages
- Pedal assembly with clutch position senderG476: Assembly overview
Clutch hydraulic system: Assembly overview2 pages
Clutch release mechanism3 pages
Coupling unit5 pages
Gearbox mechanics,operation, construction,diff.50 pages
Gear selection mechanism19 pages
- Gear selection mechanism: installation position
- Gear stick handle with cover - Installation overview
Removing / fitting the gear lever knob and cover2 pages
Selector lever cable5 pages
- Gear selection mechanism:installation overview
- Gear selection mechanism: removing and fitting
Gearbox, removing and fitting5 pages
- Transporting gearbox
- Assembly mountings: Assembly overview
Dismantling and assembling gearbox9 pages
- General layout of gearbox
- Gearbox: Assembly overview
- Removing and installing gearbox housing cover and 5th / 6th gear
- Clutch housing: removing and fitting
- Input shaft, output shaft (pinion shaft), differential, selector mechanism and selector forks: Assembly overview
Input shaft, secondary shaft (thrust pinion shaft), differential and gear prongs: removing and fitting3 pages
Gearbox housing and clutch housing2 pages
Gearbox housing cover3 pages
Gearbox,mechanics,gears,shafts,internal operation7 pages
Final drive, differential, differential lock13 pages
Replace seals for flanged shafts with installed equipment7 pages
Differential5 pages
- Conversion table by relevance
02R, 5-speed130 pages
Technical data6 pages
Gearbox identification3 pages
- General repair instructions
Clutch, control25 pages
Clutch mechanism: repairs16 pages
Clutch release assembly, clutch slave cylinder: repairs4 pages
Clutch: repairing5 pages
Gearbox mechanics,operation, construction,diff.45 pages
Gear mechanism: repairing18 pages
- Shifting: installation position
- Gear stick handle with cover - Installation overview
- Gear selection mechanism:installation overview
- Gear drive mechanism: adjustment
- Selector lever control cable - Assembly overview
Remove and install metal or plastic transfer lever3 pages
Gearbox?: removing and fitting6 pages
Gearbox: disassembly and assembly9 pages
- Transmission: component survey
- Gearbox: Assembly overview
- Cover for gearbox casing and 5th gear.
- Transmission housing and shifting: assembly overview
- Input shaft, output shaft, differential and shift fork on transmission - assembly survey
Input shaft, output shaft, differential and shift fork on transmission: removing and fitting3 pages
Gearbox casing and clutch housing: repairs3 pages
Gear selection mechanism (gearbox side) removing and fitting3 pages
Gearbox prongs: disassembly and assembly3 pages
Gearbox,mechanics,gears,shafts,internal operation16 pages
Disassembly and assembly of the input shaft4 pages
Secondary shaft: disassembly and assembly4 pages
Reverse gear shaft: disassembly and assembly3 pages
5th gear: Disassembling and assembling5 pages
Final drive, differential, differential lock38 pages
Seals for flanged shafts: replacement5 pages
Differential: assembly and disassembly4 pages
- Adjustment chart
Equivalence table according to applicability28 pages
Graphic information on SEAT equivalent tools and equipment27 pages
- Torque wrench V.A.G 1331 or Torque wrench V.A.G 1332 .
- retention tool 3067
- Centring mandrel. T10097
- Pliers V.A.G?1275
- Dowel pin T10027 A
- Engine assembly mounting V.A.G 1383 A
- Gearbox support assembly 3282
- Drip tray VAS 6208
- Pliers T10005
- Clamp pliers VAS 5024A
- Support 10-222 A
- Support plate VW 309
- Gearbox support assembly VW 353
- Gearbox suspension tool 3336
- Tube element VW 423
- Pliers VW 161A
- Universal bracket for gauge VW 387
- Roller bearing bush extractor V.A.G 1582
- Hose clamps 3094
- Brake filling and bleeding equipment VAS 5234
- Thrust piece 3124
- Thrust piece T10160
- Electric blower VAG 1416
- KIT 3275
- KIT 10-221
- T10309
Direct shift gearbox 02E, four-wheel drive82 pages
Technical data13 pages
- Gearbox identification
- Filling quantity
- Safety precautions
Added information concerning the semi-automatic gearbox 02E3 pages
- Instructions for tow starts and when towing
- Cleaning norms when working in the gearbox
Clutch, control9 pages
- Notes on clutch*
Clutch: removing and installing8 pages
Gearbox mechanics,operation, construction,diff.42 pages
Electric/electronic components and assembly positions12 pages
Mechatronic unit for the semi-automatic gearbox J743 : Removing and installing (with gearbox installed)3 pages
Mechatronic unit for the semi-automatic gearbox J743 : Removing and installing (with gearbox removed)3 pages
Removing and installing gearbox input speed senderG182 and clutch temperature senderG5093 pages
- Tiptronic switchF189 : removing and fitting
- Selector lever locking solenoidN110 : removing and assembling
- Removing and installing oil sump
- Gear oil pump: dismounting and assembly
- Removing and installing gearbox oil cooler
Gear selection mechanism: verification and adjustment4 pages
- Renewing oil seal for selector shaft
- Operating emergency release of selector mechanism: switch out of position ?P?
- Removing / fitting the gear lever knob and cover
- Selector lever display illumination bulbL101 : Removing and installing
Gear selection mechanism7 pages
- Gear selection mechanism, vehicles up to 02.2009: Assembly overview
- Gear selection mechanism, vehicles from 03.2009: Assembly overview
- Shift unit of the gear selection mechanism, vehicles up to 02.2009: Removing and installing
- Shift unit of the gear selection mechanism, vehicles from 03.2009: Removing and installing
- Selector lever cable, vehicles up to 02.2009: Removing and installing
- Gear selection mechanism connections, verification
Gearbox, removing and fitting4 pages
Assembly overview: Assembly mountings3 pages
Oil and oil filter4 pages
- Bevelled gear, removing and installing
- Gearbox,mechanics,gears,shafts,internal operation › At this stage no repairs are performed on the gears and shafts
Final drive, differential, differential lock17 pages
Assembly overview: Flange shaft, seals and brackets on the gearbox5 pages
Assembly overview: Flange shafts, seals and brackets on the bevelled gear6 pages
- Removing and installing flange shaft (right-side)
- Right oil seal of the flange shaft, on the outside of the bevelled gear: replace
- Renewing needle bearings (polygon bearings) for flange shaft (right-side)
- Oil seal between the gearbox and pair of bevelled gears, in the pair of bevelled gears: replace
- Seal for the pair of bevelled gears flange: replace
Pair of bevelled gears oil level: checking and completing3 pages
- Cardan shaft:
- Rear final drive
- Conversion table by relevance
CVT automatic gearbox 01J98 pages
Technical data11 pages
Automatic gearbox, control, assembly, housing35 pages
- Electric/electronic components and assembly positions
Selector lever handle and gear operation mechanism cover: Assembly overview4 pages
Repairing selector mechanism11 pages
- Checking selector mechanism
- Gear selection mechanism: Assembly overview
- Removing and installing selector mechanism
- Selector lever locking solenoidN110 : removing and assembling
- Selector lever cable and locking cable: Assembly overview
- Removing and installing selector lever cable
- Selector lever control cable: and adjusting
- Selector lever cable: Adjusting to basic setting
- Removing and installing locking cable
- Locking cable: adjustment
Gearbox, vehicles with petrol engine: Removing and installing3 pages
Gearbox, for vehicles with turbo diesel engine. Removing and installing3 pages
- Transport of automatic gearbox
- Securing gearbox to assembly stand
- Gearbox mounting, gearbox support and gearbox cross-member: Removing and installing
ATF level for the planetary gearbox3 pages
ATF pipes, ATF cooler and additional ATF filter: repairs5 pages
Automatic gearbox, gears, control21 pages
Dismantling and assembling gearbox10 pages
- Gearbox bearings and their designation: Overview
- Removing and installing the end cap
- Control unit for automatic gearboxJ217: Removing and installing
- Gear selector shaft: Clean
- Hydraulic control unit: Removing and installing
- Input shaft oil seal: replace
- Input shaft: Removing and installing
- Removing and installing input shaft cover
- Renewing bearing ?A? in input shaft cover
Servicing input shaft with 7 friction plates4 pages
Final drive, differential, differential lock31 pages
Servicing front final drive11 pages
- Left hand side flange shaft: Removing and installing
- Removing and installing flange shaft (right-side)
- Seal for the left hand side flanged shaft: replace
- Oil seal for the right flange shaft and bearing ?J?: replace
- Input shaft oil seal: replace
- Renewing oil seal for selector shaft
- Oil seal for pinion shaft: replace
- Cover for front final drive: Removing and fitting (with the gearbox in place)
- Cover for front final drive: Removing and fitting (with the gearbox removed)
- Removing and installing differential
Conversion table by relevance13 pages
Graphical information on the use and VW units, Seat equivalents12 pages
7 speed dual clutch automatic gearbox 0AM118 pages
Technical data22 pages
- Gearbox identification
- Overview - power transmission
Code, engine allocation3 pages
- Capacity
General repair instructions16 pages
Clutch, control11 pages
Removing and installing the dual clutch, on gearboxes with date of manufacture up to 05.20115 pages
Removing and installing dual clutch, gearboxes made from 06..2011 onwards5 pages
- Removing and installing oil seals at clutch end
Gearbox mechanics,operation, construction,diff.45 pages
- Basic settings
- Renewing gear oil
Emergency release of selector lever3 pages
Exploded view - selector lever handle4 pages
Gear selection mechanism, vehicles up to 02.20097 pages
Selector mechanism from 03.2009 onwards3 pages
- Safety note on mechatronic unit for dual clutch gearboxJ743
- Overview - mechatronic unit
Removing mechatronic unit for dual clutch gearboxJ743; gearbox is installed3 pages
- Moving mechatronic unit for dual clutch gearboxJ743 into ?removal position? by hand
- Installing mechatronic unit for dual clutch gearboxJ743
- View on selector forks; mechatronic unit is removed
Gearbox?: removing and fitting10 pages
- Gearbox removal, Ibiza 2008 ?, Ibiza ST 2010 ?
- Gearbox: removing, Altea 2009 ?, Altea XL 2009 ?, Leon 2009 ?
- Installing gearbox
Tightening torques to attach the gearbox to the engine and information on the gearbox mounting6 pages
- Transporting gearbox and securing to assembly stand
Gearbox,mechanics,gears,shafts,internal operation25 pages
- Dismantling gearbox
- Assembling gearbox
- Dismantling and assembling gearbox housing
- Dismantling and assembling clutch housing
- Dismantling and assembling outer input shaft
- Dismantling and assembling inner input shaft
Dismantling and assembling output shaft 1 - overview5 pages
Dismantling and assembling output shaft 2 - overview4 pages
Dismantling and assembling output shaft 3 - overview4 pages
- Calculating shims for gearbox housing
- Parking lock: Removing and installing
Final drive, differential, differential lock15 pages
- Conversion table by relevance
Graphical information of equivalent tools and equipment at SEAT / VW11 pages
6-speed manual gearbox 01X140 pages
Technical data19 pages
- Overview - power transmission
- Calculating overall gear ratio ?i?
General repair instructions15 pages
Clutch, control26 pages
Clutch action16 pages
- Clutch actuation mechanism - assembly overview
- Pedal assembly (Left-hand drive vehicles): Assembly overview
- Pedal assembly (Right-hand drive vehicles): Assembly overview
- Removing and installing over-centre spring
Bearing bracket and clutch master cylinder4 pages
- Clutch pedal switchF36 : Removing and installing
- hydraulic system: Assembly overview
- Bleed air from hydraulic clutch system
Clutch release mechanism3 pages
Coupling unit7 pages
Gearbox mechanics,operation, construction,diff.38 pages
- Gearbox support: dismounting and assembly
- Securing gearbox to assembly stand
Dismantling and assembling gearbox9 pages
- Gearbox bracket: Exploded view of components
- Gearbox: Assembly overview
- Ball bearing for input shaft, gearbox cover, bearing housing and selector shaft: Removing and installing (overview)
- Removing and installing third to sixth gear - (overview)
- Input shaft, output shaft, reverse gear wheel and reverse selector gear: Removing and installing (overview)
Selector unit5 pages
Gearbox,mechanics,gears,shafts,internal operation10 pages
Input shaft:7 pages
Pinion shaft (output shaft)3 pages
Final drive, differential, differential lock47 pages
- Renewing oil seal for left flange shaft
- Renewing seal for right flange shaft
Removing and installing differential3 pages
Dismantling and assembling differential3 pages
Adjusting pinion shaft and crown wheel17 pages
Conversion table by relevance22 pages
Graphical information on the use and VW units, Seat equivalents21 pages
- retention tool T20176
- Tappet T20061
- pressure tool U 30042
- Tappet T20182
- Pliers T20029
- Tray T20173
- Torque wrenchSAT 8010/1, Torque wrenchSAT 8010/2
- Torque wrenchSAT 8010/2, Torque wrenchSAT 8010/3
- Hot-air blower SAT 1416
- Brake bleeder SAT 1175B
- Support tool T20169
- Tappet T20027
- Tappet T20153
- pressure tool T20129
- Torque wrenchV.A.G 1331 or Torque wrenchV.A.G 1332
- Engine and gearbox jack V.A.G 1383 A
- Drip tray for workshop hoist VAS 6208
- Gearbox support 3282
- Kit (case) U40200A
- Kit (case) U40300
02R, 5-speed manual transmission127 pages
Technical data6 pages
Gearbox identification3 pages
- General repair instructions
Clutch, control25 pages
Clutch action: Repairs16 pages
- Clutch action: assembly overview
- Pedal mechanism, clutch master cylinder: Assembly overview
Bracket of the pedal mechanism with clutch master cylinder: Removing and installing3 pages
- Clutch hydraulic system: Assembly overview
Clutch release assembly, slave cylinder: Repairs4 pages
Clutch: Repairs5 pages
Gearbox mechanics,operation, construction,diff.42 pages
Gear selection mechanism: repairs15 pages
Gearbox: Removing and installing6 pages
Gearbox: Disassembling and assembling9 pages
- Gearbox: Exploded view of components
- Gearbox: Assembly overview
- Cover for gearbox casing and 5th gear: Assembly overview
- Transmission housing and shifting: assembly overview
- Input shaft, secondary shaft, differential gear, and gearbox change prongs: assembly overview
Input shaft, secondary shaft, differential gear, and gearbox change prongs: Removing and installing3 pages
Gearbox housing and clutch housing: repairs3 pages
Gear selector mechanism (gearbox side): Disassembling and assembling3 pages
Gear change prongs: Disassembling and assembling3 pages
Gearbox,mechanics,gears,shafts,internal operation16 pages
Input shaft: Disassembling and assembling4 pages
Secondary shaft: Disassembling and assembling4 pages
Reverse gear shaft: Disassembling and assembling3 pages
5th?gear: Disassembling and assembling5 pages
Final drive, differential, differential lock38 pages
Flanged shaft seals: replace5 pages
Differential: Disassembling and assembling4 pages
- Adjustment chart
Conversion table by relevance28 pages
Graphical information on the use and VW units, Seat equivalents27 pages
- Torque wrenchV.A.G 1331 or Torque wrenchV.A.G 1332.
- Counterhold tool 3067
- Centring mandrel. T10097
- Pliers V.A.G?1275
- Engine/gearbox jack V.A.G 1383 A
- Gearbox support assembly 3282
- Tray VAS 6208
- Pliers T10005
- Pliers for clamps VAS 5024A
- Spring retainer 10-222 A
- Retaining plate VW 309
- Gearbox support assembly VW 353
- Gearbox suspension tool 3336
- Removal wedge 3409
- Tube element VW 423
- Pliers VW 161A
- Universal bracket for gauge VW 387
- Roller bearing bush extractor V.A.G 1582
- Choke clip for hoses 3094
- Brake filling and bleeding equipment VAS 5234
- pressure tool 3124
- pressure tool T10160
- Hot-air blower VAG 1416
- Tool set 3275
- Tool set 10-221
- T10309
Automated manual gearbox 02E for front-wheel drive135 pages
Technical data29 pages
Clutch, control17 pages
- Notes on clutch*
Clutch: removing and installing8 pages
Removing and installing clutch8 pages
Gearbox mechanics,operation, construction,diff.63 pages
Electric/electronic components and assembly positions12 pages
Mechatronic unit for the semi-automatic gearbox J743 : Removing and installing (with gearbox installed)3 pages
Mechatronic unit for the semi-automatic gearbox J743 : Removing and installing (with gearbox removed)3 pages
Gearbox input speed senderG182 / oil temperature sender for multi-plate clutchG509 Removing and installing3 pages
- Tiptronic switchF189 : removing and fitting
- Selector lever locking solenoidN110 removing and installing
Electrical and electronic components and their locations DSG4 pages
- Removing and installing oil sump
- Removing and installing gearbox oil cooler
- Oil pump: removing and installing
- Gear oil pump: dismounting and assembly
- Renew seal on selector shaft lever
- Replace the seal ring for lever of selector rod shaft
- Emergency release of selector lever
- Emergency release of gear selection mechanism from position ?P?
Removing and installing selector lever handle4 pages
Moving pushbutton to installation position in the handle3 pages
- Removing / fitting the gear lever knob and cover
Gear selection mechanism, up to 02.20096 pages
- Gear selection mechanism, up to 02.2009: Assembly overview
- Gear selection mechanism, up to 02.2009: Removing and installing
- Gear selection mechanism up to 02.2009: Removing and installing
Selector lever control cable: checking and adjusting3 pages
Selector mechanism from 03.2009 onwards3 pages
Torque settings ?gearbox to engine?2 pages
- Torque settings and note on engine mountings
- Torque settings and note on engine mountings
- Torque settings and note on engine mountings
- Transporting gearbox and securing to assembly stand
- Check the ignition key withdrawal lock
Oil and oil filter4 pages
Gearbox,mechanics,gears,shafts,internal operation2 pages
Final drive, differential, differential lock24 pages
- Renewing oil seal for left flange shaft
- Renewing seal for right flange shaft
- Dismantling and assembling flange shaft
Conversion table by relevance21 pages
Graphical information on the use and VW units, Seat equivalents20 pages
- Torque wrench V.A.G 1331
- Used oil collection and extraction unit V.A.G 1782
- Retaining plate VW 309
- Engine and gearbox support VAS 6095
- Gearbox support assembly VW 353
- Coupling tool 2024 A
- Gearbox suspension tool 3336
- Gearbox support assembly 3282
- Hose clamps 3093 / 3094
- Support. 10-222A
- Tray VAS 6208
- Thrust piece 3305
- Press tool 3158
- Engine/gearbox jack V.A.G 1383 A
- Hose clamp pliers VAG 1921
- Universal bracket for gauge VW 387
- Tappet T20153
- Lever 3409
- Multi-point socket screwdriver T10072
6-speed manual gearbox 0BB134 pages
Technical data10 pages
Codes, engine allocation, gear ratios and filling quantities4 pages
- Overview - power transmission
- General repair instructions
Clutch, control40 pages
Repair the clutch mechanism26 pages
Repairing clutch release mechanism4 pages
Coupling unit10 pages
Clutch for vehicles with 1.4 l petrol engine3 pages
Clutch for vehicles with turbo diesel engine6 pages
- Differentiating makes of clutch (vehicles with turbo diesel engine)
- ?Sachs? clutch: Assembly overview (Vehicles with turbo diesel engine)
- Removing and installing ?Sachs? clutch (vehicles with turbo diesel engine)
- ?LuK? clutch: Assembly overview (Vehicles with turbo diesel engine)
- Removing and installing ?LuK? clutch (vehicles with turbo diesel engine)
Gearbox mechanics,operation, construction,diff.49 pages
Gear selection mechanism15 pages
- Gear selection mechanism: installation position
- Gear selection mechanism:installation overview
- I - Gear knob and gaiter: Removing and installing - Assembly overview
- Removing and installing gear knob with gaiter and noise insulation
- II - Gear lever and selector housing: Repairing - Assembly overview
- Gear selection mechanism: removing and fitting
III - Assembly overview - removing and installing selector cables2 pages
- Adjusting selector mechanism
- functioning
Gearbox?: removing and fitting9 pages
Gearbox: removing and installing, vehicles with petrol engine4 pages
Gearbox: Removing and installing, vehicles with turbo diesel engine4 pages
- Transporting gearbox
- Subframe support unit: Assembly overview
Dismantling and assembling gearbox8 pages
Gearbox housing and clutch housing5 pages
Selector unit4 pages
Gearbox,mechanics,gears,shafts,internal operation22 pages
Input shaft:5 pages
Output shaft17 pages
- Output shaft for 1st to 4th gear: Assembly overview
Dismantling and assembling output shaft for 1st - 4th gear5 pages
- Distinguishing 1st/2nd gear synchronisation, distinguishing 3rd gear synchronisation
- Assembling 1st to 4th gear output shaft up to gearbox date 25?10?9
- Assembling 1st to 4th gear output shaft - from gearbox date 26?10?9 up to gearbox date 24?05?0
- Assembling 1st to 4th gear output shaft - from gearbox date 25?05?0 onwards
Adjusting output shaft for 1st?-?4th gear4 pages
- Output shaft for 5th / 6th and reverse gears: Assembly overview
- Dismantling and assembling output shaft for 5th, 6th and reverse gears
Adjusting output shaft for 5th, 6th and reverse gears4 pages
Final drive, differential, differential lock13 pages
Oil seals7 pages
Renewing right flange shaft oil seal with manual gearbox installed3 pages
- Adjustment chart
Differential5 pages
7-speed dual clutch gearbox 0AM93 pages
Technical data11 pages
Clutch, control11 pages
Removing and installing dual clutch, gearboxes made up to 05.20115 pages
Removing and installing dual clutch, gearboxes made from 06..2011 onwards5 pages
- Removing and installing oil seals at clutch end
Gearbox mechanics,operation, construction,diff.30 pages
- Electric/electronic components and assembly positions
- Basic settings
Exploded view - selector lever handle6 pages
- Removing and installing selector lever handle
- Separate selector cuff from selector handle
- Removing and installing selector lever display illuminationL101
- Gear selection mechanism: Emergency release (the selection lever is located in position ?P?), vehicles up to 02.2009
- Gear selection mechanism: Emergency release (the selection lever is located in position ?P?), vehicles from 03.2009
Gear selection mechanism, vehicles up to 02.20095 pages
Gear selection mechanism, vehicles from 03.20093 pages
- Safety information for the mechatronic unit for dual clutch gearboxJ743
- Mechatronic unit for the semi-automatic gearboxJ743: Overview
- Mechatronic unit for the semi-automatic gearbox J743 : removing
- Moving mechatronic unit for dual clutch gearbox J743 into ?removal position? by hand
- Installing mechatronic unit for dual clutch gearbox J743
- View of the selector forks of the gearbox with mechatronic unit removed
Gearbox?: removing and fitting4 pages
- Transporting the gearbox and fixing to an assembly stand
- Renewing gear oil
Gearbox,mechanics,gears,shafts,internal operation25 pages
- Dismantling gearbox
- Assembling gearbox
- Dismantling and assembling gearbox housing
- Dismantling and assembling clutch housing
- Dismantling and assembling outer input shaft
- Dismantling and assembling inner input shaft
Dismantling and assembling output shaft 1 - overview5 pages
Dismantling and assembling output shaft 2 - overview4 pages
Dismantling and assembling output shaft 3 - overview4 pages
- Calculating shims for gearbox housing
- Removing and installing parking lock
Final drive, differential, differential lock16 pages
- Conversion table by relevance
Graphical information of equivalent tools and equipment at VW /SEAT10 pages
6-speed manual gearbox 0A6144 pages
Technical data14 pages
Identification code, assembly allocation, ratios, capacities5 pages
Overview - power transmission3 pages
- All-wheel drive - notes on performance test
- General repair notes
- Safety measures for vehicles with start/stop system
Clutch, control42 pages
Clutch operation33 pages
Clutch9 pages
Gearbox mechanics,operation, construction,diff.56 pages
Selector mechanism13 pages
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
- Removing and installing gear knob with gaiter and noise insulation
- Assembly overview - Selector lever and selector housing
- Dismantling and assembling selector mechanism
- Assembly overview - Selector cables
Dismantling and assembling selector mechanism3 pages
- Adjusting selector mechanism
- Functional check
Gear: removing and installing, Alhambra (front-wheel drive)4 pages
Gear: removing and installing, Alhambra (all-wheel drive)4 pages
- Assembly mountings
- Transporting gearbox
Dismantling and assembling gearbox10 pages
- Overview - gearbox, front-wheel drive
- Overview - gearbox, all-wheel drive
- Overview - dismantling and assembling gearbox
- Assembly overview - removing and installing gearbox housing and selector unit
- Assembly overview - removing and installing input shaft, output shafts, differential, bevel box and selector rods
- Securing gearbox to assembly stand
Selector unit6 pages
Gearbox,mechanics,gears,shafts,internal operation13 pages
Input shaft5 pages
Output shaft8 pages
- Assembly overview - output shaft for 1st and 2nd gear
- Dismantling and assembling output shaft for 1st and 2nd gear
- Assembly overview - output shaft for 3rd and 4th gear
- Dismantling and assembling output shaft for 3rd and 4th gear
- Assembly overview - output shaft for reverse gear
Dismantling and assembling reverse gear output shaft2 pages
Final drive, differential, differential lock19 pages
Oil seals15 pages
Front-wheel drive and all-wheel drive - renewing left stub shaft oil seal with gearbox installed3 pages
Front-wheel drive - renewing right stub shaft oil seal with gearbox installed2 pages
All-wheel drive - renewing right stub shaft oil seal with bevel box installed3 pages
- All-wheel drive - renewing seal between gearbox and bevel box with gearbox installed
- Assembly overview - seals in bevel box and stub shaft bearing in bevel box
- Seal between the gearbox and bevel box, in the bevel box: replacement
- Renewing stub shaft oil seals with bevel box removed
- Renewing bevel box output flange oil seal (bevel box removed)
- Renewing needle bearing (polygon bearing) on stub shaft of bevel box
Propshaft and rear final drive94 pages
Technical data17 pages
- Identifying rear final drive
Identification codes, assembly allocation and capacities, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??3 pages
Identification codes, assembly allocation and capacities, Alhambra?2011??2 pages
General repair instructions10 pages
- Genuine parts
Final drive, differential, differential lock77 pages
- Vehicle diagnostic, testing and information systemVAS 505X: connect and select function
Propshaft, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??5 pages
Removing and installing the rear final drive, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??3 pages
Replacing the bonded rubber bearing for rear final drive7 pages
- Replace the bonded rubber bearing for rear final drive, Altea?XL?2009??, Altea?XL?Freetrack?2008 ?, Altea?XL?Freetrack?2009??
- Bonded rubber bearing for rear final drive - Assembly overview
- Removing and installing the bonded rubber bearing of the rear final drive
- Replace the bonded rubber bearing of the rear final drive, Alhambra?2011??
- Bonded rubber bearing for rear final drive - Assembly overview
- Replace the bonded rubber bearing of the rear final drive
- Install the bonded rubber bearing of the rear final drive
Renewing oil seals for flange shafts3 pages
Renewing oil seal for propshaft flange at rear final drive - final drive remains installed3 pages
Haldex Clutch, (2nd generation), perform a function test5 pages
- Checking function of Haldex coupling - vehicles with manual gearbox
- Checking function of Haldex coupling - vehicles with dual clutch gearbox
Checking function of Haldex coupling - vehicles with automatic gearbox2 pages
Electrical and electronic components and their location3 pages
Four-wheel drive control unitJ492: Assembly overview, Altea?XL?2009??, Altea?XL?Freetrack?2008 ?, Altea?XL?Freetrack?2009??3 pages
Four-wheel drive control unitJ492: Assembly overview, Alhambra?2011??3 pages
- Assembly overview - Haldex coupling
Removing and installing the Haldex coupling, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??3 pages
Removal and installation of Haldex clutch, Alhambra?2011??3 pages
Haldex Clutch, (2nd generation) disassembly and assembly - assembly overview, Altea?XL?2009??, Altea?XL?Freetrack?2008 ?, Altea?2 pages
- Haldex Clutch, (4th generation) disassembly and assembly - assembly overview, Altea?XL?2009??, Altea?XL?Freetrack?2008 ?, Altea?
Removing and installing the Haldex coupling oil filter, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??3 pages
Oil level of the rear final group (2nd Generation), check or top up where applicable, Altea?XL?2009??, Altea?XL?Freetrack?2008??2 pages
- Oil level of the rear final drive (4th Generation), check or top up where applicable, Altea?XL?2009??, Altea?XL?Freetrack?2008??
Oil level of Haldex coupling (2nd Generation), check or top up where applicable, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Alt3 pages
Oil level in Haldex coupling (4th Generation), check or top up where applicable, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Alt3 pages
Conversion table by relevance8 pages
Graphical information on the use and VW units, Seat equivalents7 pages
5-speed manual gearbox 0CF62 pages
Technical data11 pages
Clutch, control19 pages
Clutch action16 pages
- Fitting location overview - clutch mechanism
- Assembly overview: Pedal cluster
- Removing and installing extension spring
- Removing and installing clutch pedal switch
- Removing and installing clutch position sender
- Removing and installing clutch pedal
Removing and installing mounting bracket3 pages
- Removing and installing clutch master cylinder
- Exploded view - clutch hydraulics
- Removing and installing clutch slave cylinder
- Bleeding clutch mechanism
- Assembly overview - clutch release mechanism
- Repairing clutch release mechanism
Gearbox mechanics,operation, construction,diff.26 pages
Gear selection mechanism13 pages
- Installation position - selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
- Removing and installing gear knob
- Assembly overview - Selector lever and selector housing
- Gear selection mechanism: removing and fitting
- Assembly overview - Selector cables
Removing and installing selector mechanism2 pages
- Renewing oil seal for selector shaft
- Adjusting selector mechanism
- Checking selector mechanism
Gearbox?: removing and fitting4 pages
- Transporting gearbox
Gearbox oil6 pages
- Checking gear oil level
Draining and filling gearbox oil4 pages
Gearbox,mechanics,gears,shafts,internal operation › Input shaft:2 pages
Final drive, differential, differential lock › Final drive seals4 pages
Renewing drive shaft seal3 pages