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Removing and installing hydraulic oil reservoir > < Removing and installing the ignition lock housing with the steering column mounted

Octavia Mk1

  • Chassis
  • Steering
  • Summary of components of power-steering gear - LHD vehicles

Summary of components of power-steering gear - LHD vehicles
Summary of components of power-steering gear - LHD vehicles
  Note
t  If the front axle is damaged as a result of an accident certain steering components must be replaced → Chapter.
t  No provision is made for repairing on the power-steering gear. If there are any complaints about the steering gear, replace it.
t  Replace the self-locking nuts and screws.
t  Welding and straightening of the steering components is not allowed.
t  Only use semi-fluid gear lubricant AOF 063 000 04 to grease the gear rack (filling capacity 23 to 27 g).
t  Oil type: hydraulic oil -G 002 000-
t  Oil quantity in the system: 0.7 ... 0.9 Itr.
   
1 - Heat shield
t  centre with mounting bracket on the power-steering gear
2 - Nut, 23 Nm
3 - Bearing bracket
t  only on gearbox 02K
4 - 23 Nm
5 - Steering column universal joint
6 - 20 Nm + 90°
t  replace after each removal
7 - Sealing sleeve
t  Pay attention to installation instructions → Anchor
8 - Return-flow line
t  from the power-steering gear to the reservoir for central hydraulic oil
t  the distance to the power-steering gear must be 10 mm
9 - Gasket rings
t  replace after each removal
10 - Hollow screw, 45 Nm
t  M16 x 1.5
11 - Hollow screw, 38 Nm
t  M14 x 1.5
12 - Pressure line (expansion hose)
t  from the vane pump to the power-steering gear
13 - Counternut, 50 Nm
14 - Steering-knuckle arm of the wheel-bearing housing
15 - Self-locking nut, 50 Nm
t  replace after each removal
16 - 100 Nm + 90°
t  replace after each removal
17 - 100 Nm + 90°
t  replace after each removal
18 - 20 Nm + 90°
t  replace after each removal
19 - Pendulum support
20 - 40 Nm + 90°
t  replace after each removal
21 - 20 Nm + 90°
t  replace after each removal
22 - 20 Nm + 90°
t  replace after each removal
23 - Assembly carrier
24 - Retaining clip
25 - Nut, 23 Nm
26 - Clamp with rubber insert
Fitting position:
t  Arrow on the clamp points in the direction of travel
t  replace the clamp if the thread of the weld nut is damaged
27 - Power-steering gear
t  adjust → Chapter
t  removing and installing → Chapter

   

  • Chassis
  • Steering
  • Summary of components of power-steering gear - LHD vehicles

Removing and installing hydraulic oil reservoir > < Removing and installing the ignition lock housing with the steering column mounted