Skoda Workshop Service and Repair Manuals

Repairing gearbox cover Special tools and workshop equipment required t  Pressure plate -MP3-406 (VW 401)- t  Pressure plate -MP3-407 (VW 402)- t  Adapter -MP3-419/15 (VW 771/15)- t  Thrust piece -MP3-448 (VW 408A)- t  Insertion tool -MP3-466 (32-111)- t  Thrust plate -MP3-467 (40-105)- t  Assembly device -MP6-414 (3253)- t  Retaining plate -T30027 (VW 801)- t  Locking pin -T30044 (2064)- t  Bolt -3282/29- t  Interior extractor 14.5...18.5 mm, e.g. -Kukko 21/2- t  Interior extractor 30...37 mm, e.g. - Kukko 21/4- t  Countersupport, e.g. -Kukko 22/2- t  Depth gauge

1 -	Gearbox cover

2 -

Fit pin

q

2 pieces

q	insert into the gearbox cover

q	Drive in up to reverse side of housing contact surface until flush

3 -	Ball sleeve

q	for reverse gear shift rod

q	removing → Fig.

q	installing → Fig.

q	Measure insertion depth → Fig..

4 -	Ball sleeve

q	for 1st and 2nd gear shift rod

q	removing → Fig.

q	installing → Fig.

q	Measure insertion depth → Fig..

5 -	Roller sleeve

q	for bearing of drive shaft in gearbox cover

q	always replace → Electronic Catalogue of Original Parts

q	removing → Fig.

q	installing → Fig.

q	after installing, secure by caulking → Fig.

Remove the ball sleeve from the gearbox cover A -  Countersupport, e.g. -Kukko 22/2- B -  Interior extractor 14.5...18.5 mm, e.g. -Kukko 21/2-   Note A stud screw M10 can also be used instead of the bolt -3282/29-.

Press the ball sleeve flush into the gearbox cover –  Position ball sleeve with the lettered side (thicker end) towards rig drift -2064 (T30044)-. At the same time insert the small Ø of the rig drift -2064 (T30044) - in the ball sleeve. –  Support gearbox cover below the bearing support with pressure plate -40-105 (MP3-467)-. Insertion depth for ball sleeve → Fig.

Insertion depth of ball sleeve in gearbox cover –  Press in ball sleeve for reverse gear sliding rod -1- and for 1st/2nd gear shift rod -2- to dimension -a- = 250.5 ± 0.5 mm.

Remove the roller sleeve from the gearbox cover A -  Countersupport, e.g. -Kukko 22/2- B -  Interior extractor 30...37 mm, e.g. -Kukko 21/4- –  If present, remove caulking recesses.   Note Always replace roller sleeve after removing → Electronic Catalogue of Original Parts.

Carefully press new roller sleeve up to stop into gearbox cover Support gearbox cover below bearing support with insertion tool -32-111( MP3-466)-. –  After pressing in, secure roller sleeve by caulking in the gearbox cover → Fig..

Secure roller sleeve in gearbox cover by caulking –  For caulking, use a blunt centre punch with ball-shaped end (5 mmØ ball). –  The roller sleeve -1- is secured by 3 caulking markings, offset at circumference by 120° -arrows-. Note position and Ø of caulking points: t  Dimension -a- = 2 mm t  Dimension -b- = 3 mm