Workshop Manuals Factory service & repair Vauxhall
01 Preface02 General Information03 Body Hardware and Trim04 Body Repair05 Body Systems06 General Vehicle Information07 Brakes08 Diagnostic Navigation09 Driveline/Axle10 Driver Information and Entertainment11 Engine12 HVAC13 Power and Signal Distribution14 Roof15 Safety and Security16 Seats17 Steering18 Suspension19 Transmission/Transaxle
Vauxhall Astra J11 · Engine
11 · Engine

Engine Mechanical Specifications (Engine mechanics - 1.3L Diesel)

Make
Vauxhall
Model
Astra J
Section
Engine mechanics - 1.3L Diesel › Specifications › Engine Mechanical Specifications
EngineEngine Mechanical Specifications

Engine Mechanical Specifications



Application


Specification


Metric


English


General Data


       • RPO

LSF


       • Engine Type

4 Cylinder Inline


       • Displacement

1248 ccm


76.2 cu in


       • Bore Diameter

69.6 mm


2.7 in


       • Stroke

82.0 mm


3.2 in


       • Bore Distance

77.0 mm


3.0 in


       • Compression Ratio

16.8:1


       • Output @ Engine Speed

70 KW / 4000 RPM


       • Torque @ Engine Speed

190 N·m / 1750 RPM


140 lbf ft / 1750 RPM


       • Idle Speed

800 RPM


       • No-Load max. Speed

5200 RPM


       • Compression

1800 kPa


261 PSI


       • Leakage of Pressure

<25% per Cylinder


       • Injection Pressure of the Common Rail System

1600 bar


23206 PSI


Engine Management


       • ECM Type

EDC 17


       • Injection Pressure Pump Type

Bosch CP1H


       • Injector Type

CRIP 2 MI


       • Firing Order

1-3-4-2


       • Glow Plug Type - Cylinder 1 and 4

with Pressure Sensor


       • Glow Plug Type - Cylinder 2 and 3

without Pressure Sensor


       • Glow Plug Voltage

4.4 Volt


Drive Belt


       • Drive Belt Length without Air Conditioning

1182 mm


46.54 in


       • Drive Belt Length with Air Conditioning

1320 mm


51.97 in


Oil Circulation System


       • Engine Oil Filling with Oil Filter

3.5 L


3.7 quarts


       • Engine Oil Filling between "min." and "max."

1.0 L


1.06 quarts


       • Engine Oil Quality (European Countries)

Dexos2


       • Engine Oil Quality (Non European Countries)

ACEA A3/B4


       • Engine Oil Viscosity

0W-30, 5W-30,10W-30, 0W-40, 5W-40, 10W-40


       • Disposal of Engine Oil

For disposal the engine oil follow safety regulations and national legislation.


       • Oil Consumption / 1000 km

0.4 L


0.42 quarts


Oil Pump


       • Oil Pump Type

Rotor Pump


       • Oil Pressure with Idle Speed and under hot running conditions

>100 kPa / 800 RPM


       • Oil Pressure with 4000 RPM under hot running conditions

300-350 kPa / 4000 RPM


       • Radial Clearance between driven gear wheel and housing

0.10 - 0.23 mm


0.0039 - 0.0091 in


       • Axial Clearance between oil pump cover contact surface and gear wheel

0.025 - 0.075 mm


0.00098 - 0.00295 in


Coolant System


       • Type of Coolant Pump

Centrifugal Pump


       • Filling

6.6 L


6.97 quarts


       • Delivery Rate with 4500 RPM

132 L / min


34.87 gal / min


Thermostat


       • Type

Outlet Thermostat System


       • Start to Opening

88° C


190.4° F


       • Fully Open

103° C


217.4° F


Cylinder Head Gasket


       • Cylinder Head Gasket Thickness / Piston Projection Dimension (Gasket without Hole)

0.67 - 0.77 mm / 0.028 - 0.127 mm


0.0264 - 0.0303 in / 0.00110 - 0.005 in


       • Cylinder Head Gasket Thickness / Piston Projection Dimension (Gasket with one Hole)

0.77 - 0.87 mm /0.128 - 0.227 mm


0.0303 - 0.0343 in / 0.00504 - 0.00894 in


       • Cylinder Head Gasket Thickness / Piston Projection Dimension (Gasket with two Holes)

0.87 - 0.97 mm / 0.228 - 0.327 mm


0.0343 - 0.0382 in / 0,0090 - 0,01287 in


Cylinder Head


       • Cylinder Head Height

105.50 ± 0.05 mm


4.154 ± 0.002 in


       • Maximum Sag of Cylinder Head

0.10 mm


0.0039 in


       • Valve Seat Angle at Valve Head

45° ± 20`


45° ± 0.33°


       • Valve Guide External Diameter Standard

10.010 - 10.030 mm


0.3941 - 0.3949 in


       • Valve Guide External Diameter Oversizing I

0.05 mm


0.00197 in


       • Valve Guide External Diameter Oversizing II

0.10 mm


0.0039 in


       • Valve Guide External Diameter Oversizing III

0.25 mm


0.0098 in


       • Valve Guide Internal Diameter

6.020 - 6.038 mm


0.2370 - 0.2377 in


Valves


       • Valve Stem Diameter - Intake

5.90 - 5.94 mm


0.2323 - 0.2339 in


       • Valve Stem Diameter - Exhaust

5.90 - 5.94 mm


0.2323 - 0.2339 in


       • Valve Spring Length - Unstressed

37.90 mm


1.49 in


       • Valve Spring Length - 16.2 - 18.0 daN

31.0 mm


1.22 in


       • Valve Spring Length - 36.1 - 39.5 daN

23.5 mm


0.93 in


       • Valve Diameter Intake / Exhaust

21.47 mm


0.85 in


       • Intake Cam - Nominal Stroke

6.4 mm


0.25 in


       • Exhaust Cam - Nominal Stroke

7.5 mm


0.30 in


Engine Block


       • Engine Block Height

212.55 mm


8.37 in


       • Conrod Length

131.33 mm


5.17 in


       • Compression Height

40.43 mm


1.59 in


       • Engine Height - Crank Center to Top

450 mm


17.72 in


       • Engine Length - From Engine Block rear face to front pulley

432.5 mm


17.03 in


Cylinder Sleeve


       • Cylinder Sleeve Diameter (Class A)

69.600 - 69.610 mm


2.7402 - 2.7405 in


       • Cylinder Sleeve Diameter (Class B)

69.610 - 69.620 mm


2.7405 - 2.7409 in


       • Cylinder Sleeve Diameter (Class C)

69.620 - 69.630 mm


2.7409 - 2.7413 in


       • Tapering of Cylinder Sleeve

< 0.010 mm


< 0.00039 in


       • Oval Status of Cylinder Sleeve

± 0.005 mm


± 0.0002 in


       • Oversize Cylinder Sleeve Diameter

0.1 mm


0.0039 in


Camshaft


       • Camshaft Bearing Journal Diameter - 1. Bearing Journal

38.500 - 38.515 mm


1.5157 - 1.5163 in


       • Camshaft Bearing Journal Diameter - 2. Bearing Journal

38.000 - 38.015 mm


1.4961 - 1.4967 in


       • Camshaft Bearing Journal Diameter - 3. Bearing Journal

30.000 - 30.015 mm


1.1811 - 1.1817 in


       • Camshaft Axial Clearance

0.15 - 0.34 mm


0.0059 - 0.0134 in


Camshaft Housing


       • Camshaft Bearing Diameter - 1. Bearing

38.545 - 38.570 mm


1.5175 - 1.5185 in


       • Camshaft Bearing Diameter - 2. Bearing

38.045 - 38.070 mm


1.4978 - 1.4988 in


       • Camshaft Bearing Diameter - 3. Bearing

30.045 - 30.070 mm


1.1829 - 1.1839 in


Connecting Rod


       • Con Rod Bearing Bushing Internal Diameter

23.006 - 23.012 mm


0.9058 - 0.9060 in


       • Con Rod Bearing Clearance

0.03 - 0.062 mm


0.0012 - 0.0024 in


       • Con Rod Bearing Journal Diameter - Class A

42.591 - 42.600 mm


1.6768 - 1.6772 in


       • Con Rod Bearing Journal Diameter - Class B

42.582 - 42.591 mm


1.6765 - 1.6768 in


       • Con Rod Big End Bore Diameter

45.734 - 45.744 mm


1.8006 - 1.8009 in


       • Con Rod Bearing Shell - Class A (red)

1.546 - 1.552 mm


0.0609 - 0.0611 in


       • Con Rod Bearing Shell - Class B (blue)

1.550 - 1.556 mm


0.0610 - 0.0613 in


       • Con Rod Bearing Shell Thickness Oversize

0.127 mm


0.005 in


       • Main Bearing Shell Thickness Oversize

0.127 mm


0.005 in


Crankshaft


       • Axial Clearance

0.055 - 0.265 mm


0.0022 - 0.0104 in


       • Main Bearing Clearance

0.028 - 0.048 mm


0.0011 - 0.0019 in


       • Main Bearing Journal Diameter - Class A

50.994 - 51.000 mm


2.0076 - 2.0079 in


       • Main Bearing Journal Diameter - Class B

50.988 - 50.994 mm


2.0074 - 2.0076 in


       • Main Bearing Journal Diameter - Class C

50.982 - 50.988 mm


2.0072 - 2.0074 in


       • Main Bearing Journal Undersize

0.127 mm


0.005 in


       • Bearing Bore Diameter in Cylinder Block - Class A

54.710 - 54.714 mm


2.1539 - 2.1541 in


       • Bearing Bore Diameter in Cylinder Block - Class B

54.714 - 54.718 mm


2.1541 - 2.1543 in


       • Bearing Bore Diameter in Cylinder Block - Class C

54.718 - 54.722 mm


2.1543 - 2.1544 in


       • Main Bearing Shells - Class A (red)

1.836 - 1.841 mm


0.0723 - 0.0725 in


       • Main Bearing Shells - Class B (blue)

1.841 - 1.846 mm


0.0725 - 0.0727 in


       • Main Bearing Shells - Class C (yellow)

1.846 - 1.851 mm


0.0727 - 0.0729 in


       • Axial Thrust Washers

2.310 - 2.360 mm


0.0910 - 0.0929 in


Piston


       • Piston Diameter (Class A)

69.546 - 69.556 mm


2.7380 - 2.7384 in


       • Piston Diameter (Class B)

69.556 - 69.566 mm


2.7384 - 2.7388 in


       • Piston Diameter (Class C)

69.566 - 69.576 mm


2.7388 - 2.7392 in


       • Piston Projection Dimension

0.028 - 0.327 mm


0.0011 - 0.0129 in


       • Piston Pin Diameter

22.982 - 22.987 mm


0.9048 - 0.9050 in


       • Piston Pin Eye Diameter

22.991 - 22.996 mm


0.9052 - 0.9054 in


       • Clearance Piston Pin in Piston

0.004 - 0.014 mm


0.0002 - 0.0006 in


       • Clearance Piston Pin in Con Rod

0.019 - 0.030 mm


0.0008 - 0.0012 in


       • Piston Weight Difference

± 0.008 kg


Piston Rings


       • Compression Ring 1 - Thickness

1.970 - 1.995 mm


0.0776 - 0.0785 in


       • Compression Ring 2 - Thickness

1.470 - 1.490 mm


0.0579 - 0.0587 in


       • Oil Scraper Ring - Thickness

1.970 - 1.990 mm


0.0776 - 0.0784 in


       • Compression Ring 1 - Axial Clearance

0.11 - 0.15 mm


0.0043 - 0.0059 in


       • Compression Ring 2 - Axial Clearance

0.05 - 0.09 mm


0.0020 - 0.0035 in


       • Oil Scraper Ring - Axial Clearance

0.03 - 0.07 mm


0.0012 - 0.0028 in


       • Compression Ring 1 - Gap

0.20 - 0.30 mm


0.0079 - 0.0118 in


       • Compression Ring 2 - Gap

1.0 - 1.5 mm


0.0394 - 0.0591 in


       • Oil Scraper Ring - Gap

0.25 - 0.50 mm


0.0098 - 0.0197 in

 

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