Astra: Maintenance, Body and Chassis Sheet Metal Parts, Frame

Also for this vehicle: Astra F, Astra G, Astra H, Astra J.

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1. 01General Vehicle InformationGeneral Vehicle Information: Sections
2. 02Maintenance, Body and Chassis Sheet Metal Parts, FrameMaintenance, Body and Chassis Sheet Metal Parts, Frame: Sections
   • Repair Instructions › Body Repairs - Cementing
   • Component Locator › Lifting points for lifting equipment
   • Specifications13 pages

     • Technical Data Body Dimensions
     • Weight in kg (additional as of Model Year 1989)
     • Weight in kg (additional as of Model Year 1990)
     • Permissible Trailer Loads, Permissible Tongue Load in kg (as of Model Year 1987)
     • Permissible Trailer Loads, Permissible Tongue Load in kg (as of Model Year 1989)
     • Permissible Trailer Loads, Permissible Tongue Load in kg (as of Model Year 1990)
     • Engine Identification Data and Operating Characteristics
     • Engine Identification Data and Operating Characteristics additional as of Model Year 1990
     • Engine Identification Data and Operating Characteristics
     • Fuel Consumption under Partial Load
     • Fuel Consumption under Partial Load (additional as of Model Year 1990)
     • Body Dimension Table
     • Body Dimension Chart
     • Legend for Welding Operation Symbols
   • Warnings, Disclaimers, Safety › Importent Safety Notice
   • Other Information3 pages

     • Lifting points for lifting equipment
     • Legend for Welding Operation Symbols
     • Preparation of Vehicles for the Winter Months
   • Technical Information › 1989 › Preparation of Vehicles for the Winter Months
   • Sheet Metal Parts (Bolted)6 pages

     • Bonnet › Repair Instructions2 pages

       • Bonnet Hinges, Replace
       • Bonnet, Replace
     • Front Door › Special Tools and Equipment › Special Service Tools
     • Rear Door › Special Tools and Equipment › Special Service Tools
     • Tailgate › Repair Instructions › Tailgate, Installation Hole for Rear Screen Wiper (Estate)
     • Wing › Repair Instructions › Wing, Replace
   • Sheet Metal Parts (Welded)36 pages

     • Repair Instructions › Body Repairs - Welding
     • Special Tools and Equipment › Special Service Tools
     • A Pillar › Repair Instructions2 pages

       • A Pillar, Replace (with Front Roof Pillar)
       • Lower A Pillar, Replace Partially (Separation at Belt Line)
     • B Pillar › Repair Instructions2 pages

       • B Pillar, Replace
       • B Pillar, Replace (with Partial Replace- ment of Front Inner Quarter Panel)
     • Members7 pages

       • Repair Instructions › Front Axle Control Arm Support, Replace
       • Front Frame Side Member › Repair Instructions › Front Frame Side Member, Replace (in Front of Control Arm)
       • Rear Frame Side Member › Repair Instructions › Both Rear Frame Side Members, Rear Sections, Replace
       • Front Member › Repair Instructions4 pages

         • Front Member, Replace (Radiator Crossmember)
         • Front Member, Replace (Centre)
         • Support, Front Member, Replace
         • Front Member, Replace Partially (Radiator Crossmember)
     • Spoiler Assembly › Repair Instructions2 pages

       • Air Deflector Panel Assembly, Replace Completely
       • Air Deflector Panel, Upper, Replace Partially
     • Wheel Well › Repair Instructions2 pages

       • Wheel Housing, Replace Completely
       • Wheel Housing, Replace Partially and Front Frame Side Member, Replace
     • Body Rear End Panel Panel › Repair Instructions3 pages

       • Lower Rear End Panel, Replace Completely
       • Upper Rear End Panel, Replace Completely
       • Lower Rear End Panel, Replace Partially
     • Roof Panel › Repair Instructions7 pages

       • Folding Roof Centre Support, Replace
       • Folding Roof Side Support, Replace
       • Roll Bar, Replace
       • Roof Skin, Replace Models: 33, 34, 43, 44
       • Roof Skin, Replace - Models 39,49
       • Roof Skin, Replace Models 35, 36, 37, 45, 46, 47
       • Front Roof Frame, Replace (with Both Upper A Pillars)
     • Body Side and Quarter Panel › Repair Instructions9 pages

       • Sill Panel, Replace
       • Rear Quarter Panel, Replace
       • Rear Quarter Inner Trim Panel, Replace Partially
       • Rear Quarter Inner Trim Panel (with Reinforcement)
       • Front Quarter Inner Trim Panel, Replace Partially
       • B Pillar, Replace (with Partial Replace- ment of Front Inner Quarter Panel)
       • Rear Quarter Panel, Replace Partially
       • Front Quarter Panel, Replace Partially
       • Both Sill Panel Frames, Replace
   • Trim Panels, Radiator Grille, Spoiler15 pages

     • Roof Panel › Repair Instructions › Wind Deflector, Replace
     • Front Panel › Repair Instructions5 pages

       • Front Trim Panel, Replace up to Model Year 1989
       • Extension and/or Bumper Strip, Replace (GSi and Convertible)
       • Front Panelling Cover, Replace
       • Front Trim Panel, Replace as of Model Year 1989
       • Wind Deflector, Replace
     • Rear Spoiler › Repair Instructions3 pages

       • Rear Spoiler, Service Install Models 33, 34 (GT)
       • Rear Spoiler, Service Install Models 33, 34 (GSi)
       • Rear Spoiler, Service Install Models 39, 49
     • Rear Panelling › Repair Instructions4 pages

       • Rear Trim Panel, Replace
       • Rear Trim Panel, Replace (GSi and Convertible)
       • Cover Strips in Rear Trim Panel, Replace (GSi and Convertible)
       • Bumper Strips in Rear Trim Panel, Replace (GSi and Convertible)
     • Stone Protector › Repair Instructions2 pages

       • Stone Protector for Sill Panel, Service Install - Models 33, 34
       • Stone Protector for Sill Panel, Service Install - Model 43-B
   • Radiator Grille › Repair Instructions › Radiator Grille, Replace
3. 03Body EquipmentBody Equipment: Sections
4. 04Heating, Ventilation, Air Conditioning (HVAC)Heating, Ventilation, Air Conditioning (HVAC): Sections
5. 05Front Wheel Suspension, Wheels and TyresFront Wheel Suspension, Wheels and Tyres: Sections
6. 06Rear Axle and Rear Wheel SuspensionRear Axle and Rear Wheel Suspension: Sections
7. 07BrakesBrakes: Sections
8. 08Engine and Engine AggregatesEngine and Engine Aggregates: Sections
9. 09Clutch and TransmissionClutch and Transmission: Sections
10. 10Fuel and Exhaust SystemFuel and Exhaust System: Sections
11. 11SteeringSteering: Sections
12. 12Electrical Equipment and InstrumentsElectrical Equipment and Instruments: Sections
13. 13AccessoriesAccessories: Sections