Astra: Engine and Engine Aggregates

Also for this vehicle: Astra F, Astra G, Astra H, Astra J.

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 01General Vehicle InformationGeneral Vehicle Information: Sections
2. 02Maintenance, Body and Chassis Sheet Metal Parts, FrameMaintenance, Body and Chassis Sheet Metal Parts, Frame: Sections
3. 03Body EquipmentBody Equipment: Sections
4. 04Heating, Ventilation, Air Conditioning (HVAC)Heating, Ventilation, Air Conditioning (HVAC): Sections
5. 05Front Wheel Suspension, Wheels and TyresFront Wheel Suspension, Wheels and Tyres: Sections
6. 06Rear Axle and Rear Wheel SuspensionRear Axle and Rear Wheel Suspension: Sections
7. 07BrakesBrakes: Sections
8. 08Engine and Engine AggregatesEngine and Engine Aggregates: Sections
   • Repair Instructions2 pages

     • New 1.7 Litre Diesel Engine
     • Reprogrammable Electronic Control Units all Petrol Vaariants
   • Specifications › New 1.7 Litre Diesel Engine
   • Other Information2 pages

     • New 1.7 Litre Diesel Engine
     • Reprogrammable Electronic Control Units all Petrol Vaariants
   • Technical Service Bulletins17 pages

     • Noise, Vibration, Rattle › Turbocharger - Trouble-Shooting Procedure
     • Inoperative - Totally, Partially4 pages

       • Engine or drivetrain - Damaged due to Tuning
       • Petrol engines - Refuelled with diesel fuel
       • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
       • Two-mass flywheel - Diagnosis
     • Won't Maintain Adjustment › Diesel Fuel - Contains up to 7% Bio Diesel (FAME)
     • Poor Operation, Incorrect Operation4 pages

       • Engine or drivetrain - Damaged due to Tuning
       • Petrol engines - Refuelled with diesel fuel
       • New P&A engines with ECU - TC P0602 (44)
       • Diesel Engines - Usage of Gasoline instead of Diesel Fuel
     • Excessive Effort, Hard Work › Diesel Engines - Usage of Gasoline instead of Diesel Fuel
     • Cold Driveability › Petrol engines - Refuelled with diesel fuel
     • Detonation, Knock › Petrol engines - Refuelled with diesel fuel
     • Sluggish, Power Loss › Turbocharger - Trouble-Shooting Procedure
     • Warning Lights, Telltale › New P&A engines with ECU - TC P0602 (44)
     • Leaks › Turbocharger - Trouble-Shooting Procedure
     • Smoke, Odour, Fumes › Turbocharger - Trouble-Shooting Procedure
   • Technical Information2 pages

     • 1998 › Reprogrammable Electronic Control Units all Petrol Vaariants
     • 1989 › New 1.7 Litre Diesel Engine
   • OHV Petrol Engine78 pages

     • Specifications5 pages

       • Idle Speeds, CO Content, Ignition Timing Adjustment
       • OHV Engine - Adjusting Values
       • OHV Engine - Fan, Thermostat Radiator Cap, Cylinder Head
       • OHV Engine - Recommended Torque Values
       • Bolt Tightening According to Torque or Angle; All Engines
     • Technical Information › 1989 › Bolt Tightening According to Torque or Angle; All Engines
     • General › Repair Instructions3 pages

       • Compression, Check
       • Engine Pressure Loss, Check
       • Engine, Remove and Install
     • Seals and Seal Rings7 pages

       • Repair Instructions6 pages

         • Crankshaft Rear Seal Ring, Replace
         • Gasket between Intake Manifold and Cylinder Head, Replace
         • Seal Ring in Timing Case Cover, Replace
         • Oil Pan Gasket, Replace
         • Timing Case Cover, Remove and Install
         • Exhaust Manifold Gasket, Replace
       • Specifications › OHV Engine - Crankshaft
     • Ribbed V-Belt2 pages

       • Repair Instructions › V-Belt Tension, Check and Adjust
       • Specifications › OHV Engine - Drive Belts
     • Engine Damping Block › Repair Instructions › Damper Block of Front Engine Mounting, Replace
     • Oil Circulating8 pages

       • Repair Instructions5 pages

         • Engine Oil Temperature, Measure
         • Oil Pressure, Check
         • Oil Consumption, Measure
         • Pressure Regulating Valve, Remove and Install
         • Oil Pump, Remove and Install
       • Specifications3 pages

         • Engine Oil Viscosity
         • Engine Oil Filling Quantities
         • OHV Engine - Oil Pump
     • Timing Gear Case9 pages

       • Repair Instructions › Timing Chain Tensioner, Remove and Install
       • Technical Service Bulletins8 pages

         • Abrasion, Wear2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Noise, Vibration, Rattle › Toothed belt diagnosis - Possible causes and remedys
         • Inoperative - Totally, Partially › Toothed belt diagnosis - Possible causes and remedys
         • Loose, Missing, Broken2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Chip, Crack2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
     • Cylinder Block16 pages

       • Repair Instructions › Cylinder Head/Engine Block, Check for Plane Surface
       • Guide Bearing in Crankshaft › Repair Instructions › Needle Bearing in Crankshaft, Replace
       • Piston6 pages

         • Repair Instructions2 pages

           • Piston with Connecting Rod, Remove and Install (Engine Installed)
           • Piston Rings, Replace
         • Specifications4 pages

           • OHV Engine - Cylinder Grinding and Piston Dimensions 12 SC
           • OHV Engine - Piston
           • OHV Engine - Piston Rings
           • OHV Engine - Piston Wrist Pins
       • Crankshaft › Specifications › OHV Engine - HV Engine Crankshaft Grinding Dimensions - 12 SC
       • Con Rod Bearing › Repair Instructions › Connecting Rod Bearing, Replace
       • Con Rod3 pages

         • Repair Instructions2 pages

           • Piston with Connecting Rod, Remove and Install (Engine Installed)
           • Connecting Rod, Replace
         • Specifications › OHV Engine - Connecting Rod
       • Flywheel2 pages

         • Repair Instructions › Flywheel, Remove and Install
         • Specifications › OHV Engine - Flywheel
       • Cylinder Bore › Specifications › OHV Engine - Cylinder Bore
     • Cylinder Head26 pages

       • Repair Instructions2 pages

         • Cylinder Head, Remove and Install
         • Cylinder Head/Engine Block, Check for Plane Surface
       • Specifications2 pages

         • OHV Engine - Valve System
         • TECHNICAL DATA - Spark plugs
       • Valves11 pages

         • Repair Instructions9 pages

           • Valve Clearances, Check and Adjust
           • Valves, Remove and Install
           • Remove valves
           • Valves, Grind
           • Valve Rotator, Replace
           • Valve Spring, Replace
           • Valve Guide, Ream
           • Valve Stem Seal, Replace
           • Valve Seat, Cut
         • Specifications2 pages

           • OHV Engine - Valve Dimensions
           • OHV Engine - Machining of Valve Seat
       • Spark Plug › Technical Service Bulletins11 pages

         • Noise, Vibration, Rattle › Spark plug damages - possible causes and failure modes
         • Loose, Missing, Broken › Spark plug damages - possible causes and failure modes
         • Shudder › Spark plug damages - possible causes and failure modes
         • No Start › Spark plug damages - possible causes and failure modes
         • Cold Driveability › Spark plug damages - possible causes and failure modes
         • Backfires, Misfires › Spark plug damages - possible causes and failure modes
         • Hesitation › Spark plug damages - possible causes and failure modes
         • Poor Fuel Economy › Spark plug damages - possible causes and failure modes
         • Poor Start › Spark plug damages - possible causes and failure modes
         • Rough Idle › Spark plug damages - possible causes and failure modes
         • Surge, Miss, Chuggle › Spark plug damages - possible causes and failure modes
   • OHC Petrol Engine99 pages

     • Repair Instructions2 pages

       • Toothed Belt Tension, Check and Adjust
       • Shaft for Rocker Arm, Replace
     • Specifications4 pages

       • Idle Speeds, CO Content, Ignition Timing Adjustment
       • OHC and DOHC Petrol Engine - Adjusting Values
       • OHC Petrol Engines - Recommended Torque Values
       • Bolt Tightening According to Torque or Angle; All Engines
     • Special Tools and Equipment › Special Service Tools for OHC and DOHC Engines
     • Technical Information › 1989 › Bolt Tightening According to Torque or Angle; All Engines
     • General › Repair Instructions5 pages

       • Compression, Check
       • Engine Pressure Loss, Check
       • Valve Timing, Check
       • Engine, Remove and Install
       • Engine with Manual Transmission and Differential, Remove and Install
     • Seals and Seal Rings › Repair Instructions8 pages

       • Crankshaft Rear Seal Ring, Replace
       • Crankshaft Rear Seal Ring, Replace
       • Crankshaft Front Seal Ring (Oil Pump Housing), Replace
       • Crankshaft Front Seal Ring (Oil Pump Housing), Replace
       • Seal Ring, Front, in Camshaft Housing, Replace
       • Seal Ring, Front, in Camshaft Housing, Replace
       • Seal Ring between Thermostat Housing and Cylinder Head,Replace
       • Seal Ring between Thermostat Housing and Cylinder Head,Replace
       • Gasket between Intake Manifold and Cylinder Head, Replace
       • Oil Pump, Remove and Install
       • Oil Pan Gasket, Replace
       • Thermostat, Remove and Install
       • Thermostat, Remove and Install
       • Thermostat, Remove and Install
     • Ribbed V-Belt3 pages

       • Repair Instructions2 pages

         • V-Belt Tension, Check and Adjust
         • Alternator, Remove and Install
       • Specifications1 page

         • OHC and DOHC Petrol Engine - Drive Belts
         • OHC and DOHC Petrol Engine - Drive Belts
     • Engine Damping Block › Repair Instructions › Damper Block of Front Engine Mounting, Replace
     • Oil Circulating11 pages

       • Repair Instructions8 pages

         • Engine Oil Temperature, Measure
         • Oil Pressure, Check
         • Oil Consumption, Measure
         • By-pass Valve in Oil Circulation System, Replace
         • Pressure Regulating Valve, Remove and Install
         • Pressure Relief Valve in Oil Circulation System, Replace
         • Oil Pump, Remove and Install
         • Oil Pump, Overhaul
       • Specifications3 pages

         • Engine Oil Viscosity
         • Engine Oil Filling Quantities
         • OHC and DOHC Petrol Engines - Oil Pump
     • Timing Gear Case13 pages

       • Repair Instructions2 pages

         • Toothed Belt, Replace
         • Toothed Belt, Replace
         • Basic Adjustment of Toothed Belt Tension Roller
       • Specifications2 pages

         • OHC and DOHC Petrol Engine - Toothed Belt
         • OHC and DOHC Petrol Engine - Toothed Belt (OHC engines only)
       • Technical Service Bulletins8 pages

         • Abrasion, Wear2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Noise, Vibration, Rattle › Toothed belt diagnosis - Possible causes and remedys
         • Inoperative - Totally, Partially › Toothed belt diagnosis - Possible causes and remedys
         • Loose, Missing, Broken2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Chip, Crack2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
       • Technical Information › 1990 › Basic Adjustment of Toothed Belt Tension Roller
     • Cylinder Block16 pages

       • Specifications › Crankshaft Bearing Possible Fittings
       • Guide Bearing in Crankshaft › Repair Instructions › Needle Bearing in Crankshaft, Replace
       • Piston5 pages

         • Repair Instructions2 pages

           • Piston with Connecting Rod, Remove and Install (Engine Installed)
           • Piston Rings, Replace
         • Specifications3 pages

           • OHC Petrol Engines - Cylinder Grinding and Piston Dimensions
           • OHC and DOHC Petrol Engines - Piston Rings
           • OHC Petrol Engines - Piston Wrist Pins
       • Crankshaft › Specifications2 pages

         • OHC Petrol Engines - Crankshaft Grinding Dimensions
         • OHC and DOHC Petrol Engines - Crankshaft
       • Con Rod Bearing › Repair Instructions › Connecting Rod Bearing, Replace
       • Con Rod3 pages

         • Repair Instructions2 pages

           • Piston with Connecting Rod, Remove and Install (Engine Installed)
           • Connecting Rod, Replace
           • Connecting Rod, Replace
         • Specifications › OHC Petrol Engines - Connecting Rods
       • Flywheel2 pages

         • Repair Instructions1 page

           • Flywheel, Remove and Install
           • Flywheel, Remove and Install
         • Specifications › OHC and DOHC Petrol Engines - Flywheel
       • Cylinder Bore › Specifications › OHC and DOHC Petrol Engines - Cylinder Bore
     • Cylinder Head34 pages

       • Repair Instructions3 pages

         • Cylinder Head, Remove and Install
         • Cylinder Head Sealing Surface, Face Grind
         • Cylinder Head / Engine Block, Check for Plane Surface
       • Specifications3 pages

         • OHC and DOHC Petrol Engine - Cylinder Head
         • OHC and DOHC Petrol Engine - Valve System
         • TECHNICAL DATA - Spark plugs
       • Hydraulic Valve Lifter › Repair Instructions › Hydraulic Valve Lash Adjuster, Replace
       • Rocker Arm › Repair Instructions3 pages

         • Camshaft and Rocker Arms, Replace
         • Screen (Filter) in Camshaft Housing Cover, Clean
         • Rocker Arm, Replace
       • Camshaft2 pages

         • Repair Instructions › Camshaft and Rocker Arms, Replace
         • Specifications › OHC and DOHC Petrol Engine - Machining of Valve Seat
       • Camshaft Housing › Repair Instructions › Camshaft Housing, Replace
       • Valves9 pages

         • Repair Instructions7 pages

           • Valve Spring, Replace
           • Valves, Remove and Install
           • Valves, Lap
           • Valves, Grind
           • Valve Guide, Ream
           • Valve Stem Seal, Replace
           • Valve Seat, Cut
         • Specifications2 pages

           • OHC and DOHC Petrol Engine - Valve Dimensions
           • OHC and DOHC Petrol Engine - Machining of Valve Seat
       • Spark Plug12 pages

         • Repair Instructions › Spark Plug Thread, Recondition
         • Technical Service Bulletins11 pages

           • Noise, Vibration, Rattle › Spark plug damages - possible causes and failure modes
           • Loose, Missing, Broken › Spark plug damages - possible causes and failure modes
           • Shudder › Spark plug damages - possible causes and failure modes
           • No Start › Spark plug damages - possible causes and failure modes
           • Cold Driveability › Spark plug damages - possible causes and failure modes
           • Backfires, Misfires › Spark plug damages - possible causes and failure modes
           • Hesitation › Spark plug damages - possible causes and failure modes
           • Poor Fuel Economy › Spark plug damages - possible causes and failure modes
           • Poor Start › Spark plug damages - possible causes and failure modes
           • Rough Idle › Spark plug damages - possible causes and failure modes
           • Surge, Miss, Chuggle › Spark plug damages - possible causes and failure modes
   • DOHC Petrol Engine85 pages

     • Specifications4 pages

       • Idle Speeds, CO Content, Ignition Timing Adjustment
       • OHC and DOHC Petrol Engine - Adjusting Values
       • Recommended Torque Values (DOHC Petrol Engines)
       • Bolt Tightening According to Torque or Angle; All Engines
     • Special Tools and Equipment › Special Service Tools for OHC and DOHC Engines
     • Technical Information › 1989 › Bolt Tightening According to Torque or Angle; All Engines
     • General › Repair Instructions5 pages

       • Compression, Check
       • Valve Timing, Check - DOHC Engine only
       • Engine with Manual Transmission and Differential, Remove and Install
       • Repair of Engine Using a Short Block
       • New Short-block, Complete
     • Seals and Seal Rings10 pages

       • Repair Instructions8 pages

         • Exhaust Manifold Gasket, Replace
         • Gasket between Intake Manifold and Cylinder Head, Replace
         • Crankshaft Rear Seal Ring, Replace
         • Crankshaft Front Seal Ring, (Oil Pump Housing), Replace
         • Seal Ring, Front, in Camshaft Housing, Replace
         • Seal Ring between Thermostat Housing and Cylinder Head, Replace
         • Oil Pan Seal, Replace
         • Modified Recommended Torque Values for Oil Pan to Cylinder Block
       • Specifications › Modified Recommended Torque Values for Oil Pan to Cylinder Block
       • Technical Information › 1990 › Modified Recommended Torque Values for Oil Pan to Cylinder Block
     • Ribbed V-Belt2 pages

       • Repair Instructions › V-Belt Tension, Check and Adjust
       • Specifications › OHC and DOHC Petrol Engine - Drive Belts
     • Engine Damping Block › Repair Instructions › Damper Block of Front Engine Mounting, Replace
     • Oil Circulating8 pages

       • Repair Instructions5 pages

         • Pressure Regulating Valve, Remove and Install
         • By-pass Valve in Oil Circuit, Replace
         • Oil Pump, Remove and Install
         • Dynamic Oil Level Control Gasket, Replace
         • Thermostatic Valve in Adapter, Replace
       • Specifications3 pages

         • Engine Oil Viscosity
         • Engine Oil Filling Quantities
         • OHC and DOHC Petrol Engines - Oil Pump
     • Timing Gear Case12 pages

       • Repair Instructions4 pages

         • Toothed Belt Tension, Adjust
         • Toothed Belt, Replace
         • Toothed Belt Tension Roller, Remove and Install
         • Toothed Belt Deflector Pulley, Remove and Install
       • Technical Service Bulletins8 pages

         • Abrasion, Wear2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Noise, Vibration, Rattle › Toothed belt diagnosis - Possible causes and remedys
         • Inoperative - Totally, Partially › Toothed belt diagnosis - Possible causes and remedys
         • Loose, Missing, Broken2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Chip, Crack2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
     • Cylinder Block13 pages

       • Specifications › Crankshaft Bearing Possible Fittings
       • Piston5 pages

         • Repair Instructions2 pages

           • Piston with Connecting Rod, Remove and Install (Engine Installed)
           • Piston Rings, Replace
         • Specifications3 pages

           • OHC Petrol Engines - Cylinder Grinding and Piston Dimensions
           • OHC and DOHC Petrol Engines - Piston Rings
           • OHC Petrol Engines - Piston Wrist Pins
       • Crankshaft › Specifications › OHC and DOHC Petrol Engines - Crankshaft
       • Con Rod Bearing › Repair Instructions › Connecting Rod Bearing, Replace
       • Con Rod3 pages

         • Repair Instructions2 pages

           • Piston with Connecting Rod, Remove and Install (Engine Installed)
           • Connecting Rod, Replace
         • Specifications › OHC Petrol Engines - Connecting Rods
       • Flywheel › Specifications › OHC and DOHC Petrol Engines - Flywheel
       • Cylinder Bore › Specifications › OHC and DOHC Petrol Engines - Cylinder Bore
     • Cylinder Head28 pages

       • Repair Instructions4 pages

         • Cylinder Head Sealing Surface, Face Grind
         • Cylinder Head / Engine Block, Check for Plane Surface
         • Cylinder Head, Remove and Install
         • Cylinder Head, Disassemble and Reassemble
       • Specifications3 pages

         • OHC and DOHC Petrol Engine - Cylinder Head
         • OHC and DOHC Petrol Engine - Valve System
         • TECHNICAL DATA - Spark plugs
       • Camshaft › Specifications › OHC and DOHC Petrol Engine - Machining of Valve Seat
       • Valves7 pages

         • Repair Instructions5 pages

           • Exhaust Valve (sodium filled), Dispose of
           • Valves, Lap
           • Valves, Grind
           • Valve Guide, Ream
           • Valve Seat, Cut
         • Specifications2 pages

           • OHC and DOHC Petrol Engine - Valve Dimensions
           • OHC and DOHC Petrol Engine - Machining of Valve Seat
       • Spark Plug13 pages

         • Repair Instructions2 pages

           • Spark Plug Thread, Recondition
           • Spark Plugs, Remove and Install
         • Technical Service Bulletins11 pages

           • Noise, Vibration, Rattle › Spark plug damages - possible causes and failure modes
           • Loose, Missing, Broken › Spark plug damages - possible causes and failure modes
           • Shudder › Spark plug damages - possible causes and failure modes
           • No Start › Spark plug damages - possible causes and failure modes
           • Cold Driveability › Spark plug damages - possible causes and failure modes
           • Backfires, Misfires › Spark plug damages - possible causes and failure modes
           • Hesitation › Spark plug damages - possible causes and failure modes
           • Poor Fuel Economy › Spark plug damages - possible causes and failure modes
           • Poor Start › Spark plug damages - possible causes and failure modes
           • Rough Idle › Spark plug damages - possible causes and failure modes
           • Surge, Miss, Chuggle › Spark plug damages - possible causes and failure modes
   • Diesel Engine90 pages

     • Specifications2 pages

       • TECHNICAL DATA Recommended Torque Values 17 D
       • Bolt Tightening According to Torque or Angle; All Engines
     • Special Tools and Equipment › SPECIAL SERVICE TOOLS
     • Technical Service Bulletins2 pages

       • Hesitation › Diesel Injection Pump Type Lucas CAV OP 02 DPC R8443 B55 OA
       • Surge, Miss, Chuggle › Diesel Injection Pump Type Lucas CAV OP 02 DPC R8443 B55 OA
     • Technical Information › 1989 › Bolt Tightening According to Torque or Angle; All Engines
     • General7 pages

       • Repair Instructions6 pages

         • Compression, Check
         • Cut-off Speed, Check and Correct
         • Compression, Check
         • Fuel Consumption, Measure
         • Idle Speed, Check and Adjust
         • Engine Pressure Loss, Check
         • Engine, Remove and Install (16 DA, 17 D)
       • Specifications › TECHNICAL DATA Idle Speed
     • Seals and Seal Rings › Repair Instructions6 pages

       • Exhaust Manifold Gasket, Replace
       • Crankshaft Front Seal Ring, Replace (16 DA/17 D)
       • Crankshaft Front Seal Ring, (oil pump housing) Replace
       • Camshaft Housing Front Seal Ring, Replace (16 DA/17 D)
       • Gasket between Intake Manifold and Cylinder Head, Replace
       • Oil Pan Gasket, Replace (16 DA, 17D)
     • Ribbed V-Belt3 pages

       • Repair Instructions2 pages

         • V-Belt Tension, Check and Adjust
         • V-belt Tension/Alternator, Check and Adjust
       • Specifications › TECHNICAL DATA Drive Belts
     • Oil Circulating13 pages

       • Repair Instructions9 pages

         • Engine Oil Temperature, Measure
         • Oil Pressure, Check
         • Oil Consumption, Measure
         • Timing, Check and Adjust Engine: 16 DA up to MY '89 1/2
         • Timing, Check and Adjust Engine: 16 DA as of MY'89 1/2 17 D
         • By-pass Valve in Oil Circulation System, Replace
         • Pressure Relief Valve in Oil Circuit, Replace
         • Oil Pump, Remove and Install (16 DA, 17 D)
         • Oil Pump, Overhaul (16 DA, 17 D)
       • Specifications4 pages

         • TECHNICAL DATA Engine Oil Viscosity
         • TECHNICAL DATA Engine oil Quality
         • TECHNICAL DATA Engine Oil Filling Quantities
         • TECHNICAL DATA Oil Pump
     • Timing Gear Case11 pages

       • Repair Instructions2 pages

         • Guide Roller of Toothed Belt, Remove and Install (16 DA, 17 D)
         • Toothed Belt, Replace (16 DA, 17 D)
       • Specifications › TECHNICAL DATA Toothed Belt
       • Technical Service Bulletins8 pages

         • Abrasion, Wear2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Noise, Vibration, Rattle › Toothed belt diagnosis - Possible causes and remedys
         • Inoperative - Totally, Partially › Toothed belt diagnosis - Possible causes and remedys
         • Loose, Missing, Broken2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
         • Chip, Crack2 pages

           • Toothed belt diagnosis - Possible causes and remedys
           • Toothbelt - Service intervall overview
     • Cylinder Block20 pages

       • Repair Instructions › Cylinder Head / Engine Block, Check for Plane Surface
       • Guide Bearing in Crankshaft › Repair Instructions › Needle Bearing in Crankshaft, Replace
       • Crankshaft Bearing Shell › Specifications › TECHNICAL DATA Selection Table for Main Bearing Shells 17 D
       • Piston7 pages

         • Repair Instructions3 pages

           • Piston, Replace (Engine Installed)
           • Piston Rings, Replace (Engine Installed)
           • Piston Projection, Check (16 DA, 17 D)
         • Specifications4 pages

           • TECHNICAL DATA Cylinder Grinding and Piston Dimensions - 17 D
           • TECHNICAL DATA Piston
           • TECHNICAL DATA Piston Rings
           • TECHNICAL DATA Piston Pin
       • Crankshaft3 pages

         • Repair Instructions › Needle Bearing in Crankshaft, Replace
         • Specifications2 pages

           • TECHNICAL DATA Crankshaft Grinding Dimensions - 16 DA, 17 D
           • TECHNICAL DATA Crankshaft
       • Con Rod Bearing › Repair Instructions › Connecting Rod Bearing, Replace (16 DA, 17 D)
       • Con Rod2 pages

         • Repair Instructions › Connecting Rod, Replace
         • Specifications › TECHNICAL DATA Con-rod
       • Flywheel2 pages

         • Repair Instructions › Flywheel, Remove and Install (16 DA, 17 D)
         • Specifications › TECHNICAL DATA Flywheel
       • Cylinder Bore › Specifications2 pages

         • TECHNICAL DATA Cylinder Grinding and Piston Dimensions - 17 D
         • TECHNICAL DATA Cylinder bore
     • Cylinder Head23 pages

       • Repair Instructions3 pages

         • Swirl Chamber Projection, Check
         • Cylinder Head, Disassemble and Assemble (16 DA, 17 D)
         • Cylinder Head, Remove and Install (16 DA, 17 D)
       • Specifications › TECHNICAL DATA Cylinder Head
       • Rocker Arm › Repair Instructions2 pages

         • Camshaft and Rocker Arms, Replace
         • Rocker Arm, Replace
       • Camshaft3 pages

         • Repair Instructions › Camshaft and Rocker Arms, Replace
         • Specifications2 pages

           • TECHNICAL DATA Camshaft
           • TECHNICAL DATA Camshaft and Bearing Grinding Dimensions 16 DA, 17 D
       • Camshaft Bearing3 pages

         • Repair Instructions2 pages

           • Camshaft Housing, Replace
           • Screen (Filter) in Camshaft Housing Cover, Clean
         • Specifications › TECHNICAL DATA Camshaft and Bearing Grinding Dimensions 16 DA, 17 D
       • Valves10 pages

         • Repair Instructions8 pages

           • Valve Recess, Check (16 DA, 17 D)
           • Valve Rotator, Replace
           • Valve Spring, Replace (16 DA, 17 D)
           • Valve Guide, Ream
           • Valve Stem Seal, Replace (16 DA, 17 D)
           • Valve Seat, Cut
           • Valves, Remove and Install (16 DA, 17 D)
           • Valves, Lap
         • Specifications2 pages

           • TECHNICAL DATA Valve dimensions (16 DA/17 D)
           • TECHNICAL DATA Machining of valve seat
       • Cylinder Head Housing › Repair Instructions › Cylinder Head Sealing Surface, Face Grind
     • Vacuum Pump › Repair Instructions › Vacuum Pump, Remove and Install (16 DA, 17 D)
   • Carburettor46 pages

     • 32 TL Carburettor15 pages

       • Repair Instructions4 pages

         • Idle Speed and CO Content of Exhaust Gas, Adjust
         • Fast Idle, Check and Adjuston Carburettor Installed
         • Carburettor, Remove and Install
         • Carburettor, Disassemble, Clean and Assemble Remove
       • Specifications › TECHNICAL DATA 32 TL CARBURETTOR - Identification/Calibration
       • Diagnostic Information and Procedures › Miscellaneous › Trouble-Shooting Chart (32 TL Carburettor)
       • Accelerator Pump › Repair Instructions › Injection Quantity, Check and Adjust (Function Check) Carburettor Installed
       • Throttle Valve › Repair Instructions2 pages

         • Throttle Valve Basic Adjustment, Check and Adjust
         • Throttle Valve Body, Replace
       • Float/Float Chamber › Repair Instructions2 pages

         • Float, Adjust
         • Float Chamber, Replace
       • Bowden Cable › Repair Instructions › Carburettor Actuation, Check or Adjust
       • Ckoke Cover › Repair Instructions › Choke Valve Gap, Check and Adjust
       • Vacuum Cell › Repair Instructions › Vacuum Cell (Pulldown Unit), Check for Leaks
       • Carburettor Housing › Repair Instructions › Carburettor Cover, Replace
     • 2 E 3 Carburettor31 pages

       • Repair Instructions3 pages

         • Idle Speed and CO Content in Exhaust Gas, Adjust
         • Fast Idle Speed, Check and Adjust Carburettor, Remove
         • Carburettor Cover, Remove and Install
       • Specifications › TECHNICAL DATA 2 E 3 CARBURETTOR Identification/Calibration
       • Diagnostic Information and Procedures › Miscellaneous › Trouble-Shooting Chart (2 E 3 Carburettor)
       • Enrichment › Repair Instructions › Enrichment Valve, Remove and Install
       • Intake Air Pre-Heating › Repair Instructions › Intake Manifold Preheater Element, Remove and Install
       • Accelerator Pump › Repair Instructions2 pages

         • Fuel Injection Quantity, Check and Adjust Carburettor Removed
         • Accelerator Pump, Remove and Install
       • Throttle Valve › Repair Instructions2 pages

         • Throttle Valve Opening Stage I and II, Check and Adjust (Carburettor Removed)
         • Throttle Valve Dashpot, Adjust (Only on Vehicles with AT)
       • Filter in Fuel-Supply › Repair Instructions › Filter in Fuel Feed, Remove and Install
       • Nozzle › Repair Instructions3 pages

         • Fuel Injection Quantity, Check and Adjust Carburettor Removed
         • Main Nozzles, Remove and Install
         • Idle Nozzle, Remove and Install
       • Float/Float Chamber › Repair Instructions › Float, Remove and Install
       • Pull-Down Cell › Repair Instructions2 pages

         • Pulldown Unit, Check Pulldown Box, Check
         • Choke Cover Position, Check
       • Bowden Cable › Repair Instructions › Carburettor Actuation, Adjust
       • Choke Valve › Repair Instructions4 pages

         • Choke Valve Gap, Check and Adjust
         • "Small" Choke Valve Gap, Check
         • "Large" Choke Valve Gap, Check
         • Forced Opening of Choke Valve, Adjust
       • Stepper Plate › Repair Instructions3 pages

         • Choke Cover Position, Check
         • Position of Cam Plate, Check and Adjust
         • Fuel Injection Quantity, Check and Adjust Carburettor Removed
       • Thermo Time Valve › Repair Instructions3 pages

         • Pullfown Unit, Check Thermo-Time Valve, Check
         • Pulldown Unit, Check - Thermo-Time Valve, Remove and Install
         • Choke Cover Position, Check
       • Vacuum Unit 2nd Stage › Repair Instructions2 pages

         • Vacuum Unit for 2nd Stage, Check for Leaks
         • Vacuum Unit for 2nd Stage, Remove and Install (Carburettor Removed)
   • Fuel Injection Systems296 pages

     • Specifications4 pages

       • TECHNICAL DATA IGNITION DISTRIBUTOR - Identification Data
       • TECHNICAL DATA IGNITION DISTRIBUTOR - Adjusting Data
       • TECHNICAL DATA - Ignition Coll for Electronically Controlled Ignition System
       • Octane Number Plug (Octane Number Coding), Selection of Fuel
     • Other Information2 pages

       • Octane Number Plug (Octane Number Coding), Selection of Fuel
       • Selection of Fuel, Octane Number Coding with Octane Number Plugs
     • Technical Information › 19892 pages

       • Octane Number Plug (Octane Number Coding), Selection of Fuel
       • Selection of Fuel, Octane Number Coding with Octane Number Plugs
     • L3-Jetronic21 pages

       • Repair Instructions › Auxiliary Air Valve, Replace
       • Specifications › TECHNICAL DATA L3 Jetronic Identification/Data
       • Throttle Valve Housing › Repair Instructions › Throttle Valve, Adjust
       • Throttle Valve Switch › Repair Instructions3 pages

         • Throttle Valve Switch, Replace
         • Throttle Valve Switch, Adjust
         • Individual E-Components, Replace or Remove and Install
       • Pressure Regulator › Repair Instructions1 page

         • Pressure Regulator, Replace
         • Pressure Regulator, Replace
       • Injection Valve › Repair Instructions2 pages

         • Injection Valves, Remove and Install or Replace
         • Injection Valves, Remove and Install
       • Fuel Pump Relay › Repair Instructions › Control Relay, Replace
       • Oxygen Sensor › Repair Instructions › Oxygen Sensor, Replace
       • Air Flow Meter › Repair Instructions2 pages

         • Air Flow Meter, Replace
         • Auxiliary Air Valve, Replace
       • Octane Coding Plug › Repair Instructions › Octane Number Plug, Code
       • Control Unit › Repair Instructions4 pages

         • Control Unit, Remove and Install or Replace
         • Measuring and Control Unit, Replace Install in reverse order
         • Control Unit for Measurement and Control Unit, Replace
         • Control Relay, Replace
       • Coolant Temperature Sensor › Repair Instructions3 pages

         • Temperature Sensor II, Replace
         • Coolant Temperature Sensor, Replace
         • Auxiliary Air Valve, Replace
     • Motronic M 1.596 pages

       • Warnings, Disclaimers, Safety › General Instructions/Safety Measures
       • Diagnostic Information and Procedures › Diagnostic Procedures82 pages

         • The Checking System
         • General Instructions/Safety Measures
         • Checking Equipment
         • Abbreviations, Definitions
         • Checking with TECH 1
         • F0: Data List - Test Step 01 BATTERY VOLTAGE
         • F0: Data List - Test Step 02 VEHICLE SP. PULSE
         • F0: Data List - Test Step 03 EXHAUST CODING
         • F0: Data List - Test Step 04 TRANSM. CODING
         • F0: Data List - Test Step 05 INTAKE AIR TEMP.
         • F0: Data List - Test Step 06 COOLANT TEMP.
         • F0: Data List - Test Step 07 AIR FLOW SENSOR
         • F0: Data List - Test Step 08 IDLE CO POT.
         • F0: Data List - Test Step 09 TPS SIGNAL
         • F0: Data List - Test Step 10 ENGINE LOAD SIG.
         • F0: Data List - Test Step 11 SIM.IDLE POS.SW.
         • F0: Data List - Test Step 12 SIM.FULL POS.SW.
         • F0: Data List - Test Step 13 INJECTION PULSE
         • F0: Data List - Test Step 14 ENGINE SPEED
         • F0: Data List - Test Step 15 SPARK ADVANCE
         • F0: Data List - Test Step 16 TORQUE CONTROL
         • F0: Data List - Test Step 17 IAC PULSE RATIO
         • F0: Data List - Test Step 18 IAC INTEGRATOR
         • F0: Data List - Test Step 19 PARK/NEUTRAL SW.
         • F0: Data List - Test Step 20 IAC BLOCK LEARN
         • F0: Data List - Test Step 21 A/C INFORMAT. SW
         • F0: Data List - Test Step 22 A/C COMPRESS. SW
         • F0: Data List - Test Step 23 ENG. OIL TEMP.SW
         • F0: Data List - Test Step 24 TRAN.OIL TEMP.SW
         • F0: Data List - Test Step 25 RON CODING
         • F0: Data List - Test Step 26 FUEL PUMP RELAY
         • F0: Data List - Test Step 27 A/C CUTOFF RELAY
         • F0: Data List - Test Steps 28 and 29 O2 SENSOR LOOP/ O2 SENSOR
         • F0: Data List - Test Step 30 O2 INTEGRATOR
         • F0: Data List - Test Step 31 O2 BLM IDLE THR.
         • F0: Data List - Test Step 32 O2 BLM PART THR.
         • F0: Data List - Test Step 33 FUEL TANK VENT.
         • Explanation of Tables
         • Table 1 - Diagnostic Plug ALDL and Voltage Supply, Check
         • Table 2 - Trouble Code Table: Trouble Code 13
         • Table 2 - Trouble Code Table: Trouble Code 14
         • Table 2 - Trouble Code Table: Trouble Code 15
         • Table 2 - Trouble Code Table: Trouble Codes 16 and 17
         • Table 2 - Trouble Code Table: Trouble Code 18
         • Table 2 - Trouble Code Table: Trouble Code 19
         • Table 2 - Trouble Code Table: Trouble Code 21
         • Table 2 - Trouble Code Table: Trouble Code 22
         • Table 2 - Trouble Code Table: Trouble Code 23
         • Table 2 - Trouble Code Table: Trouble Code 25
         • Table 2 - Trouble Code Table: Trouble Code 31
         • Table 2 - Trouble Code Table: Trouble Code 38
         • Table 2 - Trouble Code Table: Trouble Code 39 or 45
         • Table 2 - Trouble Code Table: Trouble Code 48
         • Table 2 - Trouble Code Table: Trouble Code 49
         • Table 2 - Trouble Code Table: Trouble Code 52
         • Table 2 - Trouble Code Table: Trouble Code 53
         • Table 2 - Trouble Code Table: Trouble Code 54
         • Table 2 - Trouble Code Table: Trouble Code 55
         • Table 2 - Trouble Code Table: Trouble Code 56
         • Table 2 - Trouble Code Table: Trouble Code 57
         • Table 2 - Trouble Code Table: Trouble Code 61
         • Table 2 - Trouble Code Table: Trouble Code 62
         • Table 2 - Trouble Code Table: Trouble Code 63
         • Table 2 - Trouble Code Table: Trouble Code 65
         • Table 2 - Trouble Code Table: Trouble Code 66
         • Table 2 - Trouble Code Table: Trouble Code 69
         • Table 2 - Trouble Code Table: Trouble Code 71
         • Table 2 - Trouble Code Table: Trouble Code 73
         • Table 2 - Trouble Code Table: Trouble Code 74
         • Table 2 - Trouble Code Table: Trouble Code 75
         • Table 2 - Trouble Code Table: Trouble Code 81
         • Table 2 - Trouble Code Table: Trouble Code 87
         • Table 2 - Trouble Code Table: Trouble Code 88
         • Table 2 - Trouble Code Table: Trouble Code 93
         • Table 2 - Trouble Code Table: Trouble Code 94
         • Table 3 - Coding Tables
         • Table 4 - Engine does not Start
         • Table 5 - Test Step 01 IAC POSITION
         • Table 5 - Test Step 02 FUEL INJECTORS
         • Table 5 - Test Step 03 FUEL TANK VENT.
         • Trouble Code Readout with Diagnostic Switch KM-640
         • Terminal Assignment of Control Unit Plug
       • Schematic and Routing Diagrams › Terminal Assignment of Control Unit Plug
       • Throttle Valve Potentiometer › Repair Instructions › Throttle valve Potentiometer, Replace (only M 1.5)
       • Pressure Regulator › Repair Instructions › Pressure Regulator, Replace
       • Injection Valve › Repair Instructions › Injection Valves, Remove and Install or Replace
       • High Voltage Distributor › Repair Instructions › High Voltage Distributor, Replace
       • Inductive Impulse Sensor › Repair Instructions › Inductive Pulse Sensor, Replace
       • Idle Speed Adjuster › Repair Instructions › Idle Speed Adjuster, Replace
       • Air Flow Meter › Repair Instructions › Air Flow Meter, Replace
       • Octane Coding Plug › Repair Instructions › Octane Number Plug, Code
       • Control Unit › Repair Instructions2 pages

         • Control Unit, Remove and Install or Replace
         • Control Relay, Replace
       • Tank Ventilation Valve › Repair Instructions › Tank Vent Valve, Remove
       • Coolant Temperature Sensor › Repair Instructions › Coolant Temperature Sensor, Replace
     • Motronic M 2.5100 pages

       • Specifications › TECHNICAL DATA MOTRONIC M 2.5 - Identification/Data
       • Warnings, Disclaimers, Safety › General Instructions/Safety Measures
       • Diagnostic Information and Procedures › Diagnostic Procedures77 pages

         • The Checking System
         • General Instructions/Safety Measures
         • Checking Equipment
         • Abbreviations, Definitions
         • Checking with TECH 1
         • Trouble-shooting Chart
         • F0: Data List - Test Step 01 BATTERY VOLTAGE
         • F0: Data List - Test Step 02 IGNITION CODING
         • F0: Data List - Test Step 03 EXHAUST CODING
         • F0: Data List - Test Step 04 TRANSM. CODING
         • F0: Data List - Test Step 05 MASS AIR FLOW S.
         • F0: Data List - Test Step 06 IDLE CO POT.
         • F0: Data List - Test Step 07 IDLE POSITION SW
         • F0: Data List - Test Step 08 FULL POSITION SW
         • F0: Data List - Test Step 09 COOLANT TEMP.
         • F0: Data List - Test Step 10 ENGINE LOAD SIG.
         • F0: Data List - Test Step 11 INJECTION PULSE
         • F0: Data List - Test Step 12 ENGINE SPEED
         • F0: Data List - Test Step 13 SPARK ADVANCE
         • F0: Data List - Test Step 14 TORQUE CONTROL
         • F0: Data List - Test Steps 15 to 18 KNOCK RETARD CYL. 1 to 4
         • F0: Data List - Test Step 19 PARK/NEUTRAL SW.1
         • F0: Data List - Test Step 20 IAC PULSE RATIO
         • F0: Data List - Test Step 21 IAC INTEGRATOR
         • F0: Data List - Test Step 22 IAC BLOCK LEARN
         • F0: Data List - Test Steps 23 and 24 OPEN/CL LOOP, O2 SENSOR
         • F0: Data List - Test Step 25 O2 INTEGRATOR
         • F0: Data List - Test Step 26 O2 BLOCK LEARN 1
         • F0: Data List - Test Step 27 O2 BLOCK LEARN 2
         • F0: Data List - Test Step 28 PHASE SENSOR
         • F0: Data List - Test Step 29 A/C INFORMAT.SW.
         • F0: Data List - Test Step 30 A/C COMPRESS.SW.
         • F0: Data List - Test Step 31 ENG. OIL TEMP.SW
         • F0: Data List - Test Step 32 TRAN.OIL TEMP.SW
         • Explanation of Tables
         • Table 1 - Diagnostic Plug ALDL and Voltage Supply, Check
         • Table 2 - Trouble Code Table: Trouble Code 13
         • Table 2 - Trouble Code Table: Trouble Code 14
         • Table 2 - Trouble Code Table: Trouble Code 15
         • Table 2 - Trouble Code Table: Trouble Code 16
         • Table 2 - Trouble Code Table: Trouble Code 18
         • Table 2 - Trouble Code Table: Trouble Code 19
         • Table 2 - Trouble Code Table: Trouble Codes 25, 26, 27, 28
         • Table 2 - Trouble Code Table: Trouble Code 31
         • Table 2 - Trouble Code Table: Trouble Code 37
         • Table 2 - Trouble Code Table: Trouble Code 44
         • Table 2 - Trouble Code Table: Trouble Code 45
         • Table 2 - Trouble Code Table: Trouble Code 48
         • Table 2 - Trouble Code Table: Trouble Code 49
         • Table 2 - Trouble Code Table: Trouble Code 51
         • Table 2 - Trouble Code Table: Trouble Code 52
         • Table 2 - Trouble Code Table: Trouble Code 53
         • Table 2 - Trouble Code Table: Trouble Code 54
         • Table 2 - Trouble Code Table: Trouble Code 55
         • Table 2 - Trouble Code Table: Trouble Code 56
         • Table 2 - Trouble Code Table: Trouble Code 57
         • Table 2 - Trouble Code Table: Trouble Code 61
         • Table 2 - Trouble Code Table: Trouble Code 62
         • Table 2 - Trouble Code Table: Trouble Code 65
         • Table 2 - Trouble Code Table: Trouble Code 66
         • Table 2 - Trouble Code Table: Trouble Code 67
         • Table 2 - Trouble Code Table: Trouble Code 72
         • Table 2 - Trouble Code Table: Trouble Code 73
         • Table 2 - Trouble Code Table: Trouble Code 74
         • Table 2 - Trouble Code Table: Trouble Code 75
         • Table 2 - Trouble Code Table: Trouble Codes 81, 82, 83, 84
         • Table 2 - Trouble Code Table: Trouble Code 87
         • Table 2 - Trouble Code Table: Trouble Code 88
         • Table 2 - Trouble Code Table: Trouble Code 93
         • Table 2 - Trouble Code Table: Trouble Code 94
         • Table 3 - Coding Table
         • Table 4 - Engine does not Start, No Data Transfer
         • Table 5 - Test Step 01 IDLE AIR CONTROL
         • Table 5 - Test Step 02 INJECTION VALVE 1, 2, 3 or 4
         • Table 5 - Test Step 03 FUEL TANK VENT.
         • Trouble Code Readout with Diagnostic Switch KM-640
         • Terminal Assignment of 55-pin Control Unit Plug
       • Schematic and Routing Diagrams2 pages

         • Trouble-shooting Chart
         • Table 3 - Coding Table
       • CO-Potentiometer › Repair Instructions › Air Mass Meter, Replace or Remove and Install
       • Throttle Valve Housing › Repair Instructions3 pages

         • Illustration - Layout of injection valves Motronic M 2.5 (only 20 XE/ C 20 XE)
         • Pre-volume Chamber, Remove and Install
         • Throttle Valve Body, Replace
       • Throttle Valve Switch › Repair Instructions2 pages

         • Throttle Valve Switch, Adjust and Check
         • Throttle Valve Switch, Replace
       • Injection Valve › Repair Instructions2 pages

         • Illustration - Layout of injection valves Motronic M 2.5 (only 20 XE/ C 20 XE)
         • Injection Valves, Replace
       • Hall Sensor for Cylinder Recognition › Repair Instructions › Hall Sensor for Cylinder Recognition, Replace
       • High Voltage Distributor › Repair Instructions › High Tension Distributor, Replace or Remove and Install
       • Inductive Impulse Sensor › Repair Instructions › Inductive Pulse Sensor, Crankshaft, Replace
       • Knocking Sensor › Repair Instructions › Knock Sensor, Replace
       • Fuel Pump › Repair Instructions › Fuel Pressure Regulator, Replace
       • Fuel Pump Relay › Repair Instructions › Fuel Pump Relay, Replace
       • Idle Speed Adjuster › Repair Instructions › Idle Speed Adjuster, Replace
       • Octane Coding Plug › Repair Instructions › Ignition Coding Plug
       • Control Unit › Repair Instructions › Control Unit, Replace
       • Tank Ventilation Valve › Repair Instructions › Tank Vent Valve, Replace
       • Coolant Temperature Sensor › Repair Instructions › Temperature Sensor, Replace
     • Mechanical Fuel Injection System (Diesel Engine)12 pages

       • Repair Instructions › Idle speed adjustment of 17 D engines with MT; screwing in of Checking Adapter KM- 690
       • Specifications › TECHNICAL DATA Mechanically Control- led Fuel Injection System 17 D
       • Warnings, Disclaimers, Safety › Idle speed adjustment of 17 D engines with MT; screwing in of Checking Adapter KM- 690
       • Technical Service Bulletins › Poor Start › Diesel Fuel Filter with Heating Element and Centre Seal Ring up to February '91
       • Technical Information › 1990 › Idle speed adjustment of 17 D engines with MT; screwing in of Checking Adapter KM- 690
       • Injection Nozzle › Repair Instructions2 pages

         • Injector, Clean (16 DA, 17 D)
         • Injector, Check (16 DA, 17 D)
       • Solenoid › Repair Instructions › Solenoid, Replace (16 DA, 17 D)
       • Distributor Injection Pump › Repair Instructions4 pages

         • Distributor Injection Pump, Replace (16 DA, 17 D)
         • Bosch Distributor Injection Pump, Check Adjustment (16 DA, 17 D)
         • CAV (Lucas) Injection Pump, Check Adjustment (17 D)
         • Start of Delivery of CAV Injection Pump, Adjust
     • Multec (1.2l / 1.4l)59 pages

       • Specifications › TECHNICAL DATA MULTEC CENTRAL FUEL INJECTION SYSTEM
       • Warnings, Disclaimers, Safety › MULTEC (12NZ/C12NZ/C14NZ) - General Safety Measures and Repair Instuctions
       • Diagnostic Information and Procedures › Diagnostic Procedures31 pages

         • MULTEC (12NZ/C12NZ/C14NZ) - Introduction
         • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Systems Table
         • MULTEC (12NZ/C12NZ/C14NZ) - Diagnosis
         • MULTEC (12NZ/C12NZ/C14NZ) - Vehicle Systems, Model Year '94
         • MULTEC (12NZ/C12NZ/C14NZ) - General Safety Measures and Repair Instuctions
         • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Vehicles
         • F2:TROUBLE CODE TABLE Trouble Code 13 02 SENSOR OPEN CIRCUIT
         • F2:TROUBLE CODE TABLE Trouble Code 35 IDLE AIR CONTROL
         • F2:TROUBLE CODE TABLE Trouble Code 44 LEAN EXHAUST
         • F2:TROUBLE CODE TABLE Trouble Code 45 RICH EXHAUST
         • Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
         • Quick Check F0:DATA LIST No.05 ENGINE SPEED
         • Quick Check F0:DATA LIST No.06 IDLE AIR CONTROL
         • Quick Check F0:DATA LIST No.07 02 SENSOR LOOP
         • Quick Check F0:DATA LIST No.09 02 INTEGRATOR
         • Quick Check F0:DATA LIST No.10 02 BLM IDLE THR.
         • Quick Check F0:DATA LIST No.11 02 BLM PART THR.
         • Quick Check F0:DATA LIST No.12 02 BLM ENABLE
         • Quick Check F0:DATA LIST No.13 AIR/FUEL RATIO
         • Quick Check F0:DATA LIST No.16 RON CODING
         • Quick Check F0:DATA LIST No.17 SPARK ADVANCE
         • Quick Check F0:DATA LIST No.18 DEC. FUEL CUTOFF
         • Quick Check F0:DATA LIST No.19 POWER ENRICHMENT
         • Quick Check F0:DATA LIST No.20 CLEAR FLOOD MODE
         • Quick Check F0:DATA LIST No.22 PARK/NEUTRAL SW.
         • Quick Check F0:DATA LIST No.23 DIAG. REQUEST
         • Quick Check F0:DATA LIST No.24 CONTROLLED RPM
         • Quick Check F0:DATA LIST No.25 CO FUEL CORREC.
         • Quick Check F0:DATA LIST No.26 A/C INFORMAT. SW
         • Quick Check F0:DATA LIST No.27 TORQUE CONTROL
         • Circuit Diagram KADETT-E/ASTRA/BELMONT
       • Other Information6 pages

         • MULTEC (12NZ/C12NZ/C14NZ) - Introduction
         • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Systems Table
         • MULTEC (12NZ/C12NZ/C14NZ) - Diagnosis
         • MULTEC (12NZ/C12NZ/C14NZ) - Vehicle Systems, Model Year '94
         • MULTEC (12NZ/C12NZ/C14NZ) - General Safety Measures and Repair Instuctions
         • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Vehicles
       • Technical Service Bulletins › Inoperative - Totally, Partially2 pages

         • Conversion Instructions, Multec Control Units
         • Conversion Instructions, Multec Control Units
         • Spare Parts Sales: Oil Pressure with 3 Connections (No. 90240259 / 1252560)
       • Schematic and Routing Diagrams › Circuit Diagram KADETT-E/ASTRA/BELMONT
       • Throttle Valve Potentiometer › Diagnostic Information and Procedures › Diagnostic Procedures3 pages

         • F2:TROUBLE CODE TABLE Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
         • Quick Check F0:DATA LIST No.04 TPS SIGNAL
       • Intake Pipe Pressure Sensor › Diagnostic Information and Procedures › Diagnostic Procedures3 pages

         • F2:TROUBLE CODE TABLE Trouble Code 33 MAP SENSOR VOLTAGE HIGH
         • F2:TROUBLE CODE TABLE Trouble Code 34 MAP SENSOR VOLTAGE LOW
         • Quick Check F0:DATA LIST No.03 MAP SENSOR
       • Injection Valve › Diagnostic Information and Procedures › Diagnostic Procedures › Quick Check F0:DATA LIST No.21 INJECTION PULSE
       • Oxygen Sensor › Diagnostic Information and Procedures › Diagnostic Procedures › Quick Check F0:DATA LIST No.08 02 SENSOR
       • Control Unit3 pages

         • Diagnostic Information and Procedures › Diagnostic Procedures2 pages

           • MULTEC (12NZ/C12NZ/C14NZ) - Survey of Control Units Table 3
           • F2:TROUBLE CODE TABLE Trouble Code 55 REPLACE ECU
         • Other Information › MULTEC (12NZ/C12NZ/C14NZ) - Survey of Control Units Table 3
       • Coolant Temperature Sensor › Diagnostic Information and Procedures › Diagnostic Procedures3 pages

         • F2:TROUBLE CODE TABLE Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
         • F2:TROUBLE CODE TABLE Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
         • Quick Check F0:DATA LIST No.02 COOLANT TEMP.
       • Odometer Frequency Sensor › Diagnostic Information and Procedures › Diagnostic Procedures3 pages

         • F2:TROUBLE CODE TABLE Trouble Code 24 NO VEHICLE SPEED SIGNAL
         • Quick Check F0:DATA LIST No.14 VEHICLE SPEED
         • Quick Check F0:DATA LIST No.15 VEHICLE SP.PULSE
   • Ignition system60 pages

     • Repair Instructions6 pages

       • Ignition Systems Survey
       • Ignition Timing and Deviation Range, Check and Adjust
       • Using TDC Sensor Measuring Device (only OHC engines)
       • Electronic Ignition System (Hall Triggering) Important Workshop Information
       • Survey of Ignition Systems - Basic Ignition Adjustment - of MY 1989
       • Cover cap, condenser plug on ignition coil with Bosch Ignition System.
     • Specifications4 pages

       • TECHNICAL DATA IGNITION DISTRIBUTOR - Identification Data
       • TECHNICAL DATA IGNITION DISTRIBUTOR - Adjusting Data
       • TECHNICAL DATA - Ignition Coll for Electronically Controlled Ignition System
       • Survey of Ignition Systems - Basic Ignition Adjustment - of MY 1989
     • Other Information2 pages

       • Electronic Ignition System (Hall Triggering) Important Workshop Information
       • Cover cap, condenser plug on ignition coil with Bosch Ignition System.
     • Technical Information2 pages

       • 1989 › Survey of Ignition Systems - Basic Ignition Adjustment - of MY 1989
       • 1988 › Cover cap, condenser plug on ignition coil with Bosch Ignition System.
     • Transistor ignition system, inductive TZ-i10 pages

       • Repair Instructions4 pages

         • Dwell Angle, Check and Adjust
         • Distributor, Remove and Install
         • Electronic Ignition System (Transistor Ignition-inductive) Important Workshop Information
         • Ignition System, Test on Vehicle
       • Diagnostic Information and Procedures › Miscellaneous › Ignition System, Test on Vehicle Trouble-Shooting Program
       • Other Information › Electronic Ignition System (Transistor Ignition-inductive) Important Workshop Information
       • High voltage distributor - drive wheel › Repair Instructions2 pages

         • Induction Coil Function, Check
         • Distributor, Disassemble and Assemble
       • Inductive Impulse Sensor › Repair Instructions › Induction Coil Function, Check
       • Ignition Coil › Repair Instructions › Ignition Coil Function, Check
     • Electronic ignition system EZF-h (EZ Plus)36 pages

       • Repair Instructions4 pages

         • Distributor, Remove and Install
         • Electronic Microprocessor - controlled Spark Timing System (EI Plus) - General
         • Circuit Diagram of MSTS with Self-diagnosis
         • Basic Ignition Adjustment (EI Plus)
       • Specifications › Table 3 - List of Control Units
       • Warnings, Disclaimers, Safety › General Instructions/Safety Measures
       • Diagnostic Information and Procedures30 pages

         • Diagnostic Procedures29 pages

           • The Checking System
           • General Instructions/Safety Measures
           • Checking Equiment
           • Abbreviations, Definitions
           • Checking with TECH 1
           • TROUBLE-SHOOTING CHART
           • F0: Data List - Test Step 01 BATTERY VOLTAGE
           • F0: Data List - Test Step 02 ENGINE OIL TEMP.
           • F0: Data List - Test Step 03 MAP SENSOR
           • F0: Data List - Test Step 04 ENGINE SPEED
           • F0: Data List - Test Steps 05 and 06 INIT/ACTUAL RON CODING
           • F0: Data List - Test Step 07 DWELL ANGLE
           • F0: Data List - Test Step 08 SPARK ADVANCE
           • F0: Data List - Test Step 09 WARNING INDICAT.
           • F0: DATA LIST - Test Step 10 EST ADJUSTM. SW.
           • Explanation of Tables
           • Table 1 - Diagnostic Plug ALDL and Voltage Supply, Check
           • Table 2 - Trouble Code Table: Trouble Code 31
           • Table 2 - Trouble Code Table: Trouble Code 33
           • Table 2 - Trouble Code Table: Trouble Code 34
           • Table 2 - Trouble Code Table: Trouble Code 36
           • Table 2 - Trouble Code Table: Trouble Code 42
           • Table 2 - Trouble Code Table: Trouble Code 46
           • Table 2 - Trouble Code Table: Trouble Code 47
           • Table 2 - Trouble Code Table: Trouble Code 48
           • Table 2 - Trouble Code Table: Trouble Code 49
           • Table 3 - List of Control Units
           • Trouble Code, Read out with Diagnostic Switch KM - 640
           • Terminal Assignment in 25-pin Wiring Harness Plug for Control Unit
         • Miscellaneous › Ignition System, Test on Vehicle Trouble-Shooting Program
   • Engine Electrics13 pages

     • Starter3 pages

       • Repair Instructions2 pages

         • Starter, Remove and Install
         • Starter, Remove and Install (16 DA, 17 D)
       • Specifications › TECHNICAL DATA STARTER - Identification Data
     • Alternator10 pages

       • Repair Instructions2 pages

         • Alternator, Remove and Install
         • Alternator, Remove and Install (16 DA, 17 D)
       • Specifications6 pages

         • TECHNICAL DATA ALTERNATOR - Identification Data
         • TECHNICAL DATA ALTERNATOR - Test Data (Delco Remy)
         • TECHNICAL DATA - ALTERNATOR Test Data (Bosch)
         • Alternator Identification Data
         • Alternator Test Data (Delco Remy)
         • Alternator Test Data (Bosch)
       • Technical Service Bulletins2 pages

         • Inoperative - Totally, Partially › Alternator - Defect
         • Poor Operation, Incorrect Operation › Alternator - Defect
   • Cooling System28 pages

     • Repair Instructions4 pages

       • Cooling System, Check for Leaks
       • Coolant Temperature, Check with Cooling System Closed
       • Cooling System, Check for Leaks (16 DA, 17 D)
       • Coolant Temperature, Measure with Cooling System Closed (16 DA, 17 D)
     • Specifications7 pages

       • Coolant Filling Quantities
       • Anti-freeze Mixture
       • OHV Engine - Fan, Thermostat Radiator Cap, Cylinder Head
       • OHC and DOHC Petrol Engine - Fan
       • TECHNICAL DATA Coolant Filling Quantities
       • TECHNICAL DATA Anti-freeze mixture
       • TECHNICAL DATA Fan
     • Screw Cap › Specifications2 pages

       • OHC and DOHC Petrol Engine - Radiator Cap
       • TECHNICAL DATA Radiator cap
     • Radiator6 pages

       • Repair Instructions3 pages

         • Cooling System, Fill and Bleed
         • Radiator, Remove and Install
         • Radiator, Remove and Install
         • Radiator, Remove and Install (16 DA, 17 D)
       • Technical Service Bulletins3 pages

         • Chip, Crack › Oil/Water Heat Exchanger - Leaky
         • Corrosion, Rust, Dirt › Oil/Water Heat Exchanger - Leaky
         • Leaks › Oil/Water Heat Exchanger - Leaky
     • Fan Motor › Repair Instructions2 pages

       • Fan Motor, Replace
       • Fan Motor, Replace (16 DA, 17 D)
     • Thermostat4 pages

       • Repair Instructions2 pages

         • Thermostat, Remove and Install
         • Thermostat, Remove and Install
         • Thermostat, Remove and Install (16 DA, 17 D)
       • Specifications2 pages

         • OHC and DOHC Petrol Engine Thermostat
         • TECHNICAL DATA Thermostat
     • Water Pump3 pages

       • Repair Instructions2 pages

         • Water Pump, Remove and Install
         • Water Pump, Remove and Install
         • Water Pump, Remove and Install
         • Water Pump, Remove and Install (16 DA, 17 D)
       • Specifications › TECHNICAL DATA Drive Belts
9. 09Clutch and TransmissionClutch and Transmission: Sections
10. 10Fuel and Exhaust SystemFuel and Exhaust System: Sections
11. 11SteeringSteering: Sections
12. 12Electrical Equipment and InstrumentsElectrical Equipment and Instruments: Sections
13. 13AccessoriesAccessories: Sections