Vauxhall Workshop Service and Repair Manuals

Remove fastening nuts and press tie rod end (1) on both sides out of steering knuckle with KM-507-C.

Remove protective cap. Remove fastening nut for steering arm.

Mark position of steering arm (2) with respect to steering shaft and position of idler with respect to the centre tie rod.

Remove steering arm from steering shaft using KM-146-01 (1).

Detach idler bracket (2) from side member and remove centre tie rod in assembly with outer tie rods, steering arm and idler.

Clamp centre tie rod (3) in vice with protective jaws.

Remove fastening nut for idler at centre tie rod and detach idler from centre tie rod with KM-146-01.

  Install

Attach idler with new fastening nut to centre tie rod – note installation position – tightening torque 60 Nm / 44 lbf. ft.

Insert assembly of centre tie rod (3) and attach with idler (1) to side member – tightening torque 55 Nm / 41 lbf. ft. + 75° + 15°.

Attach steering arm (4) to steering shaft – note previously made marks – attach fastening nut with washer – tightening torque 160 Nm / 118 lbf. ft. Attach protective cap (6).

Attach tie rods (2 and 5) to steering knuckle on both sides – tightening torque 60 Nm / 44 lbf. ft.

If removed: Attach lower engine compartment cover.

Mount front wheels – tightening torque 110 Nm / 81 lbf. ft.