S80 T6 L6-2.9L Turbo VIN 91 B6294T (2002): Body and Frame

Also for this vehicle: S80 2.9 L6-2.9L VIN 94 B6294S (2000), S80 AWD L5-2.5L Turbo VIN 59 B5254T2 (2005), S80 AWD V8-4.4L VIN 85 B8444S (2008), S80 FWD L6-3.2L VIN 94 B6324S4 (2011), S80 FWD L6-3.2L VIN 98 B6324S (2010), S80 L5-2.5L Turbo VIN 59 B5254T2 (2004), S80 L6-2.9L VIN 92 B6294S2 (2004), S80 L6-3.2L VIN 98 B6324S (2007), S80 T6 Executive L6-2.8L Turbo VIN 90 B6284T (2001), S80 T6 L6-2.8L Turbo VIN 90 B6284T (1999), S80 Factory Service Manual (1999-2006), S80 Factory Service Manual (2007-2016), S80L Factory Service Manual (2008-2016).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
- Body Control Systems › Body Control Module › Component Information › Service and Repair › Accessory Electronic Module (AEM)2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…69
- Bumper34 pages
  - Front Bumper › Front Bumper Cover / Fascia › System Information12 pages
    Adjustments2
    Service and Repair › Air Baffle2 3 4 5 6 7 8 9 10
  - Rear Bumper › Rear Bumper Cover / Fascia › System Information22 pages
    Technical Service Bulletins › Body - Casing Bumper Rear, Replacing2 3 4 5 6 7
    Service and Repair › Casing, Bumper Rear, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15
- Cowl › Cowl Moulding / Trim › System Information › Service and Repair
- Doors, Hood and Trunk123 pages
  - Doors83 pages
    Front Door51 pages
    Front Door Handle13 pages
    Front Door Exterior Handle › System Information › Service and Repair › Exterior Handle (Deadlocks)2 3 4 5 6 7 8 9 10 11
    Front Door Interior Handle › System Information › Service and Repair › Cable, Internal Handle, Front Side Door, Replacing2
    Front Door Hinge › System Information › Service and Repair2
    Front Door Latch › System Information › Service and Repair2 3
    Front Door Limiter › System Information › Service and Repair2 3 4
    Front Door Panel › System Information11 pages
    Technical Service Bulletins5 pages
    All Technical Service Bulletins for Front Door Panel: › 8850027 › May › 03 › Interior - Door Panel Insert Loose2
    Customer Interest: › 8850027 › May › 03 › Interior - Door Panel Insert Loose2
    All Other Service Bulletins for Front Door Panel: › TNN64-17 › Aug › 07 › Steering - Power Steering Reservoir Fluid Leak
    Service and Repair › Drip Guard2 3 4 5 6
    Front Door Weatherstrip › Component Information13 pages
    Technical Service Bulletins6 pages
    All Technical Service Bulletins for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Customer Interest for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Service and Repair › Installing Components2 3 4 5 6 7
    Front Door Window Glass › Front Door Window Glass Weatherstrip › Component Information › Service and Repair
    Front Door Window Motor › Component Information › Locations2
    Front Door Window Regulator › System Information › Service and Repair2
    Rear Door32 pages
    Rear Door Handle4 pages
    Rear Door Exterior Handle › System Information › Service and Repair2
    Rear Door Interior Handle › System Information › Service and Repair › Handle, Inner Rear Side Door, Replacing2
    Rear Door Hinge › System Information › Service and Repair2
    Rear Door Latch › System Information › Service and Repair2
    Rear Door Limiter › System Information › Service and Repair2 3
    Rear Door Panel › System Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Rear Door Panel: › 8850027 › May › 03 › Interior - Door Panel Insert Loose2
    Customer Interest for Rear Door Panel: › 8850027 › May › 03 › Interior - Door Panel Insert Loose2
    Rear Door Weatherstrip › Component Information11 pages
    Technical Service Bulletins6 pages
    All Technical Service Bulletins for Rear Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Customer Interest for Rear Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Service and Repair › Installing Components2 3 4 5
    Rear Door Window Glass › System Information › Service and Repair2
    Rear Door Window Motor › Component Information › Locations2
    Rear Door Window Regulator › System Information › Service and Repair2
  - Fuel Door13 pages
    Fuel Door Release Actuator › Component Information › Locations2
    Fuel Door Release Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11
  - Hood6 pages
    Hood Hinge › Component Information › Service and Repair
    Hood Latch › Component Information › Service and Repair › Mechanism, Hood Release, Replacing2
    Hood Latch Release › Component Information › Service and Repair
    Hood Latch Release Cable › Component Information › Service and Repair2
  - Trunk / Liftgate21 pages
    Trunk / Liftgate Hinge › Component Information › Service and Repair
    Trunk / Liftgate Handle › Component Information › Service and Repair
    Trunk / Liftgate Interior Trim Panel › Component Information › Service and Repair › Base Plate and Toolbox2
    Trunk / Liftgate Latch › Component Information › Service and Repair
    Trunk / Liftgate Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11
    Trunk / Liftgate Switch › Component Information5 pages
    Locations › Switch, Trunk Lid Private Lock2 3
    Service and Repair › Replacing the Switch for the Lock Unit / Cargo Compartment Lighting2
- Exterior Moulding / Trim6 pages
- Fender › Front Fender › System Information › Service and Repair
- Frame91 pages
  - Cross-Member10 pages
    Front Cross-Member Bushing › System Information › Technical Service Bulletins4 pages
    All Technical Service Bulletins for Front Cross-Member Bushing: › TNN21-18 › May › 04 › Body/Frame - Squeaking/Crunching Noise When Wet/Cold2
    Customer Interest for Front Cross-Member Bushing: › TNN21-18 › May › 04 › Body/Frame - Squeaking/Crunching Noise When Wet/Cold2
    Rear Cross-Member Bushing › System Information › Service and Repair2 3 4 5 6
  - Subframe32 pages
    Front Subframe › System Information › Service and Repair › Replacing the Front Sub-Frame2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
    Rear Subframe › System Information › Service and Repair2 3 4 5 6 7 8 9 10 11
  - Trailer Hitch › Component Information49 pages
    Technical Service Bulletins12 pages
    All Technical Service Bulletins for Trailer Hitch:6 pages
    8890013 › Apr › 04 › Recall - Trailer Hitch Replacement2 3
    08111 › Jan › 03 › Recall - Trailer Hitch Defect2 3
    Recalls for Trailer Hitch:6 pages
    8890013 › Apr › 04 › Recall - Trailer Hitch Replacement2 3
    08111 › Jan › 03 › Recall - Trailer Hitch Defect2 3
    Service and Repair › Detachable Tow Hitch2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…37
- Grille › Component Information › Service and Repair
- Interior Moulding / Trim128 pages
  - Accessory Compartment › Component Information › Service and Repair2 3 4 5 6
  - Arm Rest › Component Information › Service and Repair › Armrest2 3 4 5
  - Cargo Cover › Component Information › Service and Repair › Rear Mounting for the Cargo Net2 3
  - Carpet › Component Information12 pages
    Technical Service Bulletins8 pages
    All Technical Service Bulletins: › TNN85-30 › Feb › 07 › Interior - Holes in Passenger Side Carpet2
    Customer Interest: › TNN85-30 › Feb › 07 › Interior - Holes in Passenger Side Carpet2
    All Other Service Bulletins for Carpet:4 pages
    TNN87-56 › Dec › 06 › A/C, Interior - Whistle From Right Side of Dash2
    8870029 › May › 04 › A/C - Air Intake Housing Adjustment2
    All Other Service Bulletins for Carpet:0 pages
    TNN87-56 › Dec › 06 › A/C, Interior - Whistle From Right Side of Dash
    8870029 › May › 04 › A/C - Air Intake Housing Adjustment
    Service and Repair › Tunnel Carpet2 3 4
  - Console › Component Information › Service and Repair › Center Console, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…30
  - Dashboard / Instrument Panel › Air Bag(s) Arming and Disarming › System Information › Service and Repair
  - Glove Compartment › Glove Compartment Lock › Component Information › Service and Repair
  - Headliner › Component Information8 pages
    Technical Service Bulletins › Interior - Headliner Clip Replacement2
    Service and Repair › Headlining, Replacing2 3 4 5 6
  - Rear Shelf › Component Information › Service and Repair › Parcel Shelf (Executive/Premier), Replacement2 3 4 5 6 7 8 9 10 11
  - Scuff Plate › Component Information › Service and Repair › Front Door Sill Trim Panel2 3 4 5 6 7
  - Sun Visor › Component Information › Service and Repair › Sun Visor2 3
  - Trim Panel › Component Information › Service and Repair › Organizer Bag2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…27
  - Utility Storage Compartment › Component Information › Service and Repair › Anti-Theft Protection Storage Compartment2 3 4 5 6 7 8 9 10 11 12 13 14
- Locks24 pages
- Mirrors5 pages
  - Power Mirror Control Module › Component Information › Service and Repair2 3
  - Power Mirror Switch › Component Information › Locations › Heated Rear Window/door Mirror Switch2
- Paint, Striping and Decals › Paint › System Information › Application and ID2 3
- Radiator Support › Component Information › Service and Repair
- Relays and Modules - Body and Frame96 pages
  - Door Module › Component Information › Locations
  - Fuel Door Release Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11
  - Head Restraint Relay › Component Information › Locations
  - Power Door Lock Control Module › Component Information › Locations › Control Module FL Door DDM/PDM2
  - Power Door Lock Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11
  - Power Mirror Control Module › Component Information › Service and Repair2 3
  - Power Seat Control Module › Component Information27 pages
    Locations › Power Driver Seat Module PSM2 3
    Description and Operation › System Overview2 3 4 5 6 7
    Testing and Inspection › Component Tests and General Diagnostics2 3 4 5 6 7 8 9 10
    Service and Repair › First Generation Power Seats2 3 4 5 6 7
  - Seat Heater Control Module › Component Information › Technical Service Bulletins20 pages
    All Technical Service Bulletins for Seat Heater Control Module: › 3390025 › Jul › 01 › Radio - Interference/Noise On AM Band2 3 4 5 6 7 8 9 10
    Customer Interest for Seat Heater Control Module: › 3390025 › Jul › 01 › Radio - Interference/Noise On AM Band2 3 4 5 6 7 8 9 10
  - Seat Heater Relay › Component Information › Service and Repair2
  - Sunroof / Moonroof Module › Component Information7 pages
    Locations2 3
    Service and Repair › Procedures2 3 4
  - Trunk / Liftgate Relay › Component Information › Locations2 3 4 5 6 7 8 9 10 11
- Roof and Associated Components › Sunroof / Moonroof32 pages
  - Sun Shade › Component Information › Service and Repair2
  - Sunroof / Moonroof Cable › Component Information › Service and Repair2 3 4 5 6 7 8 9 10
  - Sunroof / Moonroof Motor › Component Information › Locations2 3
  - Sunroof / Moonroof Switch › Component Information › Locations › Power Sunroof Switch2
  - Sunroof / Moonroof Track › Component Information › Technical Service Bulletins2 pages
    Customer Interest for Sunroof / Moonroof Track: › TNN83-32 › Jul › 03 › Body - Sunroof Rattles
    All Technical Service Bulletins for Sunroof / Moonroof Track: › TNN83-32 › Jul › 03 › Body - Sunroof Rattles
  - Sunroof / Moonroof Drain › Component Information › Service and Repair
  - Sunroof / Moonroof Frame › Component Information › Technical Service Bulletins2 pages
    All Technical Service Bulletins for Sunroof / Moonroof Frame: › TNN83-32 › Jul › 03 › Body - Sunroof Rattles
    Customer Interest for Sunroof / Moonroof Frame: › TNN83-32 › Jul › 03 › Body - Sunroof Rattles
  - Sunroof / Moonroof Interior Trim Panel › Component Information › Service and Repair
  - Sunroof / Moonroof Module › Component Information7 pages
    Locations2 3
    Service and Repair › Procedures2 3 4
  - Sunroof / Moonroof Panel › Component Information › Technical Service Bulletins2 pages
    Customer Interest for Sunroof / Moonroof Panel: › TNN83-32 › Jul › 03 › Body - Sunroof Rattles
    All Technical Service Bulletins for Sunroof / Moonroof Panel: › TNN83-32 › Jul › 03 › Body - Sunroof Rattles
- Seats562 pages
  - Child Seat › Component Information › Service and Repair › Activity Bag2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…66
  - Head Rest › Component Information42 pages
    Locations
    Testing and Inspection › Trouble-Shooting Information2 3 4 5
    Service and Repair › First Generation Power Seats2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…36
  - Head Restraint Relay › Component Information › Locations
  - Power Seat Control Module › Component Information27 pages
    Locations › Power Driver Seat Module PSM2 3
    Description and Operation › System Overview2 3 4 5 6 7
    Testing and Inspection › Component Tests and General Diagnostics2 3 4 5 6 7 8 9 10
    Service and Repair › First Generation Power Seats2 3 4 5 6 7
  - Power Seat Motor › Component Information30 pages
    Locations › Driver Seat Motor2
    Service and Repair › Electric Motor Backrest Cushion, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…28
  - Seat Back › Seat Back Frame › Component Information › Technical Service Bulletins › Interior - Seat Edge Trim Installation
  - Seat Bottom › Seat Bottom Frame › Component Information › Technical Service Bulletins20 pages
    All Technical Service Bulletins for Seat Bottom Frame:10 pages
    TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    8850036 › Dec › 04 › Interior - Front Seat Loose/Play/Clicking Noise2 3 4
    Customer Interest for Seat Bottom Frame:10 pages
    TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    8850036 › Dec › 04 › Interior - Front Seat Loose/Play/Clicking Noise2 3 4
  - Seat Cover › Component Information › Service and Repair › Front Seat2 3 4 5 6 7 8 9 10
  - Seat Cushion › Component Information › Service and Repair › Cushion2 3 4 5 6 7
  - Seat Heater › Component Information301 pages
    Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…229
    Testing and Inspection › Checking the Seat Temperature2 3 4 5 6 7 8 9 10 11 12 13
    Service and Repair › Heater Pad, Replacing2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…59
  - Seat Heater Control Module › Component Information › Technical Service Bulletins20 pages
    All Technical Service Bulletins for Seat Heater Control Module: › 3390025 › Jul › 01 › Radio - Interference/Noise On AM Band2 3 4 5 6 7 8 9 10
    Customer Interest for Seat Heater Control Module: › 3390025 › Jul › 01 › Radio - Interference/Noise On AM Band2 3 4 5 6 7 8 9 10
  - Seat Heater Relay › Component Information › Service and Repair2
  - Seat Heater Switch › Component Information › Locations › Switch, LH Heated Seat2
  - Seat Latch › Component Information › Service and Repair2
  - Seat Track › Component Information31 pages
    Technical Service Bulletins22 pages
    All Technical Service Bulletins:10 pages
    TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    TNN85-25 › Dec › 04 › Interior - Front Seat Slide Rail Adjustment2
    8850033 › Sep › 03 › Interior - Front Seat Noise/Rocking Motion2
    Customer Interest:8 pages
    TNN85-26 › Jul › 05 › Interior - Power Seat Rocks Fore/Aft on Accel/Decel2 3 4 5 6
    8850033 › Sep › 03 › Interior - Front Seat Noise/Rocking Motion2
    All Other Service Bulletins for Seat Track:4 pages
    TJ4116 › Mar › 10 › Suspension - Front Suspension Resonating Noise
    TNN72-06 › Jun › 05 › Suspension - Rear Suspension Popping/Boinging Noise
    7720006 › Jul › 03 › Suspension - Resonance/Vibration2
    All Other Service Bulletins for Seat Track:0 pages
    TJ4116 › Mar › 10 › Suspension - Front Suspension Resonating Noise
    TNN72-06 › Jun › 05 › Suspension - Rear Suspension Popping/Boinging Noise
    7720006 › Jul › 03 › Suspension - Resonance/Vibration
    Service and Repair › Seat Rail Drive End2 3 4 5 6 7 8 9
- Sensors and Switches - Body and Frame14 pages
- Sound Proofing / Insulation › Component Information › Service and Repair
- Splash Guard › Component Information › Technical Service Bulletins › Dirt Deflectors (Rear Wheel) - Installation
- Spoilers, Flaps, and Air Dams › Mud Flap › Component Information › Technical Service Bulletins › Dirt Deflectors (Rear Wheel) - Installation
- Unibody › Cowl › Cowl Moulding / Trim › System Information › Service and Repair
- Weatherstrip25 pages
  - Front Door Weatherstrip › Component Information13 pages
    Technical Service Bulletins6 pages
    All Technical Service Bulletins for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Customer Interest for Front Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Service and Repair › Installing Components2 3 4 5 6 7
  - Front Door Window Glass Weatherstrip › Component Information › Service and Repair
  - Rear Door Weatherstrip › Component Information11 pages
    Technical Service Bulletins6 pages
    Customer Interest for Rear Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    All Technical Service Bulletins for Rear Door Weatherstrip: › TJ304 › Jan › 09 › Body - Front/Rear Door Weatherstrips Come Loose2 3
    Service and Repair › Installing Components2 3 4 5
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections