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Other Vauxhall Workshop Service and Repair Manuals
Other Makes
Astra F Workshop Manual
General Vehicle Information
A Maintenance, Body and Chassis Sheet Metal Parts, Frame
B Paint
C Body Equipment
D Heating, Ventilation, Air Conditioning (HVAC)
E Front Wheel Suspension, Wheels and Tyres
F Rear Axle and Rear Wheel Suspension
H Brakes
J Engine and Engine Aggregates
Repair Instructions
Description and Operation
Diagnostic Information and Procedures
Other Information
Technical Service Bulletins
Technical Information
OHC Petrol Engine
DOHC Petrol Engine
Diesel Engine
Fuel Injection Systems
Special Tools and Equipment
Technical Service Bulletins
Multec (1.3l / 1.6l)
Mechanical Fuel Injection System (Diesel Engine)
Multec (1.2l / 1.4l)
Multec M
Motronic M 1.5.2
Repair Instructions
Description and Operation
Component Locator
Special Tools and Equipment
Warnings, Disclaimers, Safety
Labour Time Allowances
Diagnostic Information and Procedures
Diagnostic Procedures
The Checking System
General Instructions / Safety Measures
Checking Equipment
Function Diagram, Motronic M 1.5.2
Survey of ASTRA-F Engine Compartment
Features Specific to this System
Diagnostic Switch KM-640
Checking with TECH 1
Abbreviations, Definitions
F0: Data List - Test Step 01 BATTERY VOLTAGE
F0: Data List - Test Step 02 TPS SIGNAL
F0: Data List - Test Step 03 SIM. IDLE POS. SW
F0: Data List - Test Step 04 SIM. FULL POS. SW
F0: Data List - Test Step 05 INTAKE AIR TEMP.
F0: Data List - Test Step 06 COOLANT TEMP.
F0: Data List - Test Step 07 / 08 DESIRED IDLE / ENGINE SPEED
F0: Data List - Test Step 09 A/C COMPRESS. SW
F0: Data List - Test Step 10 A/C INFORMAT. SW
F0: Data List - Test Step 11 A/C CUTOFF RELAY
F0: Data List - Test Step 12 MASS AIR FLOW S.
F0: Data List - Test Step 13 VEHICLE SP. PULSE
F0: Data List - Test Step 14 VEHICLE SPEED
F0: Data List - Test Step 15 / 16 O2 SENSOR LOOP / O2 SENSOR
F0: Data List - Test Step 17 O2 BLM IDLE THR.
F0: Data List - Test Step 18 O2 BLM PART THR.
F0: Data List - Test Step 19 O2 INTEGRATOR
F0: Data List - Test Step 20 IAC INTEGRATOR
F0: Data List - Test Step 21 IAC ADAPT. SLOPE
F0: Data List - Test Step 22 IAC BLOCK LEARN
F0: Data List - Test Step 23 INJECTION PULSE
F0: Data List - Test Step 24 SPARK ADVANCE
F0: Data List - Test Step 25 IGN. COIL TER. 1
F0: Data List - Test Step 26 FUEL TANK VENT.
F0: Data List - Test Step 27 DIAG. REQUEST
F0: Data List - Test Step 28 PARK/NEUTRAL SW.
F0: Data List - Test Step 29 TPS LOAD SIGNAL
F0: Data List - Test Step 30 TORQUE CONTROL
F0: Data List - Test Step 31 CONTROLLED IAC
Explanation of Tables
Table 1 - TECH 1 Checking
Table 2 - Trouble Code Table: Trouble Code 13 O2 SENSOR OPEN CIRCUIT
Table 2 - Trouble Code Table: Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 19 INCORRECT RPM SIGNAL
Table 2 - Trouble Code Table: Trouble Code 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 25 INJECTOR BANK 1 VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 31 NO ENGINE RPM SIGNAL
Table 2 - Trouble Code Table: Trouble Code 38 O2 SENSOR CIRCUIT VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 39 O2 SENSOR CIRCUIT VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 48 BATTERY VOLTAGE LOW
Table 2 - Trouble Code Table: BATTERY VOLTAGE HIGH Trouble Code 49
Table 2 - Trouble Code Table: Trouble Code 52 CHECK LIGHT VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 53 FUEL PUMP RELAY VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 54 FUEL PUMP RELAY VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 55 REPLACE ECU
Table 2 - Trouble Code Table: Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 61 FUEL TANK VENT. VALVE VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 73 MASS AIR FLOW SENSOR VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
Table 2 - Trouble Code Table: Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 81 INJECTOR BANK 1 VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 87 A/C CUTOFF RELAY VOLTAGE LOW
Table 2 - Trouble Code Table: Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
Table 3, System Components
Table 4, Emergency Operation Characteristics, Notes for "Engine Does Not Start"
Table 5, F5:ACTUATOR TEST Test Step 01 SELECT ACTUATOR IGNITION SPARK
Table 5, F5:ACTUATOR TEST Test Step 02 SELECT ACTUATOR FUEL TANK VENT.
Survey of Wiring Harness Plug Connections
Terminal Assignment of Wiring Harness Plug X 5 (30-pin)
Terminal Assignment of Wiring Harness Plug X 6 (95-pin)
Terminal Assignment of Wiring Harness Plug to Instrument Panel X 11 (6-pin)
Terminal Assignment of Diagnostic Plug X 13 (10-pin)
Terminal Assignment of Wiring Harness Plug to Engine X 14 (3-pin)
Terminal Assignment of Octane Number Plug X 15 (3-pin)
Terminal Assignment of Hot-film Mass Air Flow Meter
Terminal Assignment of Control Unit Plug
Circuit Diagram, Motronic M 1.5.2 (C 20 NE)
Time Allowance
Complaints Table
Other Information
Schematic and Routing Diagrams
Control Unit
Motronic M 2.8
Simtec 56/56.1
Multec SZ
Multec S
Engine Electrics
Cooling System
Turbo-Charging
K Clutch and Transmission
L Fuel and Exhaust System
M Steering
N Electrical Equipment and Instruments
R Accessories