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Other Vauxhall Workshop Service and Repair Manuals
Other Makes
Astra F Workshop Manual
General Vehicle Information
A Maintenance, Body and Chassis Sheet Metal Parts, Frame
B Paint
C Body Equipment
D Heating, Ventilation, Air Conditioning (HVAC)
E Front Wheel Suspension, Wheels and Tyres
F Rear Axle and Rear Wheel Suspension
H Brakes
J Engine and Engine Aggregates
Repair Instructions
Description and Operation
Diagnostic Information and Procedures
Other Information
Technical Service Bulletins
Technical Information
OHC Petrol Engine
DOHC Petrol Engine
Diesel Engine
Fuel Injection Systems
Special Tools and Equipment
Technical Service Bulletins
Multec (1.3l / 1.6l)
Mechanical Fuel Injection System (Diesel Engine)
Multec (1.2l / 1.4l)
Multec M
Motronic M 1.5.2
Motronic M 2.8
Repair Instructions
Component Locator
Specifications
Warnings, Disclaimers, Safety
Labour Time Allowances
Diagnostic Information and Procedures
Diagnostic Procedures
Immob. Func. for Engine - Introduction
Immob. Func. for Engine - Diagnosis
Immob. Func. for Engine - Read Trouble Code
Immob. Func. for Engine - Check Data List Parameters
Immob. Func. for Engine - Carry out Actuator Tests
Immob. Func. for Engine - Carry out Control Tests
Immob. Func. for Engine - Snapshot Mode
Immob. Func. for Engine - Final System Test
Immob. Func. for Engine - General Safety Measures and Repair Instructions
Survey of Vehicle (Motronic)
Motronic - F2:TROUBLE CODE TABLE - TC143 IMMOBILISER NO OR WRONG CODING
Motronic - F2:TROUBLE CODE TABLE - TC144 IMMOBILISER NO SIGNAL
Motronic - F2:TROUBLE CODE TABLE - TC145 IMMOBILISER WRONG SIGNAL
Motronic - F0: DATA LIST-Test Step 01 IMMOBILISER
Motronic - F0: DATA LIST-Test Step 02 IMMOBILISER SIG.
F5:ACTUATOR TEST - IMMO. SIG. TEST
F7: PROGRAMMING IMMOBILISER
F5: ACTUATOR TEST - No. 03 IGN/INJ CUTOFF
F5: ACTUATOR TEST - No. 04 FULL LOAD INH.
F5: ACTUATOR TEST - No. 05 TC CONTROL
MOTRONIC M 2.8 - Introduction
MOTRONIC M 2.8 - Survey of Systems Table
MOTRONIC M 2.8 - Diagnosis
MOTRONIC M 2.8 - Vehicle Systems, Model Year '94
MOTRONIC M 2.8 - General Safety Measures and Repair Instructions
MOTRONIC M 2.8 - Survey of Vehicles
F2:TROUBLE CODE TABLE Trouble Code 14 COOLANT TEMP. VOLTAGE LOW
F2:TROUBLE CODE TABLE Trouble Code 15 COOLANT TEMP. VOLTAGE HIGH
F2:TROUBLE CODE TABLE Trouble Code 18 KNOCK CONTROL MODULE; REPLACE ECU
F2:TROUBLE CODE TABLE Trouble Code 19 INCORRECT RPM SIGNAL
F2:TROUBLE CODE TABLE Trouble Code 31 NO ENGINE RPM SIGNAL
F2:TROUBLE CODE TABLE Trouble Code 38 02 SENSOR CIRCUIT VOLTAGE LOW
F2:TROUBLE CODE TABLE Trouble Code 39 02 SENSOR CIRCUIT VOLTAGE HIGH
F2:TROUBLE CODE TABLE Trouble Code 48 BATTERY VOLTAGE LOW
F2:TROUBLE CODE TABLE Trouble Code 49 BATTERY VOLTAGE HIGH
F2:TROUBLE CODE TABLE Trouble Code 52 CHECK LIGHT VOLTAGE HIGH
F2:TROUBLE CODE TABLE Trouble Code 56 IDLE AIR CONTROL VOLTAGE HIGH
F2:TROUBLE CODE TABLE Trouble Code 57 IDLE AIR CONTROL VOLTAGE LOW
F2:TROUBLE CODE TABLE Trouble Code 69 INTAKE AIR TEMP. VOLTAGE LOW
F2:TROUBLE CODE TABLE Trouble Code 71 INTAKE AIR TEMP. VOLTAGE HIGH
F2:TROUBLE CODE TABLE Trouble Code 75 TORQUE CONTROL VOLTAGE LOW
F2:TROUBLE CODE TABLE Trouble Code 79 FULL LOAD INHIB. SIGNAL VOLTAGE LOW
F2:TROUBLE CODE TABLE Trouble Code 88 A/C CUTOFF RELAY VOLTAGE HIGH
F2:TROUBLE CODE TABLE Trouble Code 97 IGN./INJ. CUTOFF SIGNAL VOLTAGE HIGH
Quick Check F0:DATA LIST No.01 BATTERY VOLTAGE
Quick Check F0:DATA LIST No.03 SIM. IDLE POS.SW
Quick Check F0:DATA LIST No.04 SIM. FULL POS.SW
Quick Check F0:DATA LIST No.05 INTAKE AIR TEMP.
Quick Check F0:DATA LIST No.08 KNOCK SIGNAL
Quick Check F0:DATA LIST No.09 VARIANT CODE
Quick Check F0:DATA LIST No.11 VEHICLE SPEED
Quick Check F0:DATA LIST No.12 VEHICLE SP.PULSE
Quick Check F0:DATA LIST No.13 A/C INFORMAT. SW
Quick Check F0:DATA LIST No.14 A/C COMPRESS. SW
Quick Check F0:DATA LIST No.15 PARK/NEUTRAL SW:
Quick Check F0:DATA LIST No.16 TORQUE CONTROL
Quick Check F0:DATA LIST No.17 FULL LOAD INHIB.
Quick Check F0:DATA LIST No.18 IGN./INJ. CUTOFF
Quick Check F0:DATA LIST No.23 ENGINE LOAD SIG.
Quick Check F0:DATA LIST No.26 A/C CUTOFF RELAY
Quick Check F0:DATA LIST No.28 ENGINE SP. PULSE
Quick Check F0:DATA LIST No.29 MIN.DESIRED IDLE
Quick Check F0:DATA LIST No.30 ENGINE SPEED
Quick Check F0:DATA LIST No.31 DESIRED AIR IDLE
Quick Check F0:DATA LIST No.32 ACTUAL AIR IDLE
Quick Check F0:DATA LIST No.33 IAC INTEGRATOR
Quick Check F0:DATA LIST No.34 IAC ADAPT. SLOPE
Quick Check F0:DATA LIST No.35 IAC BLOCK LEARN
Quick Check F0:DATA LIST No.36 02 SENSOR LOOP
Quick Check F0:DATA LIST No.38 02 INTEGRATOR
Quick Check F0:DATA LIST No.39 02 BLM IDLE THR.
Quick Check F0:DATA LIST No.40 02 BLM PART THR.
Quick Check F0:DATA LIST No.41 SPARK ADVANCE
Quick Check F0:DATA LIST No.42 KNOCK RETARD
Quick Check F0:DATA LIST No.43 INJECTION PULSE
Quick Check F0:DATA LIST No.44 CHECK LIGHT
Quick Check F0:DATA LIST No.45 DIAG. REQUEST
Quick Check F0:DATA LIST No.46 INJECTOR CUTOFF
Quick Check F0:DATA LIST No.47 CONTROLLED IAC
Introduction / The Checking System
General Instructions / Safety Measures
Checking Equipment
Function Diagram, Motronic M 2.8 (C20XE)
Block Diagram, Motronic M 2.8 (C20XE)
Survey of Engine Comp., ASTRA-F (C20XE)
Checking / Features Specific to this System
Checking / Diagnostic Switch KM-640
Checking / Checking with TECH 1
Checking / Explanation of TECH 1 Displays
F0:Data List - Test Step 01 BATTERY VOLTAGE
F0:Data List - Test Step 02 TPS SIGNAL
F0:Data List - Test Step 03 SIM. IDLE POS.SW
F0:Data List - Test Step 04 SIM. FULL POS.SW
F0:Data List - Test Step 05 INTAKE AIR TEMP.
F0:Data List - Test Step 06 COOLANT TEMP.
F0:Data List - Test Step 07 MASS AIR FLOW S.
F0:Data List - Test Step 08 KNOCK SIGNAL
F0:Data List - Test Step 09 VARIANT CODING
F0:Data List - Test Step 10 HALL SENSOR
F0:Data List - Test Step 11 VEHICLE SPEED
F0:Data List - Test Step 12 VEHICLE SP.PULSE
F0:Data List - Test Step 13 A/C INFORMAT. SW
F0:Data List - Test Step 14 A/C COMPRESS. SW
F0:Data List - Test Step 15 PARK/NEUTRAL SW.
F0:Data List - Test Step 16 TORQUE CONTROL
F0:Data List - Test Step 17 FULL LOAD INHIB.
F0:Data List - Test Step 18 IGN./INJ. CUTOFF
F0:Data List - Test Step 19 IGN. COIL CYL1+4
F0:Data List - Test Step 20 IGN. COIL CYL2+3
F0:Data List - Test Step 21 IGN. COIL CYL2+5
F0:Data List - Test Step 22 IGN. COIL CYL3+6
F0:Data List - Test Step 23 ENGINE LOAD SIG.
F0:Data List - Test Step 24 TPS LOAD SIGNAL
F0:Data List - Test Step 25 FUEL PUMP RELAY
F0:Data List - Test Step 26 A/C CUTOFF RELAY
F0:Data List - Test Step 27 FUEL TANK VENT.
F0:Data List - Test Step 28 ENGINE SP. PULSE
F0:Data List - Test Step 29 MIN.DESIRED IDLE
F0:Data List - Test Step 30 ENGINE SPEED
F0:Data List - Test Step 31 DESIRED AIR IDLE
F0:Data List - Test Step 32 ACTUAL AIR IDLE
F0:Data List - Test Step 33 IAC INTEGRATOR
F0:Data List - Test Step 34 IAC ADAPT. SLOPE
F0:Data List - Test Step 35 IAC BLOCK LEARN
F0:Data List - Test Step 36 02 SENSOR LOOP
F0:Data List - Test Step 37 02 SENSOR
F0:Data List - Test Step 38 02 INTEGRATOR
F0:Data List - Test Step 39 02 BLM IDLE THR.
F0:Data List - Test Step 40 02 BLM PART THR.
F0:Data List - Test Step 41 SPARK ADVANCE
F0:Data List - Test Step 42 KNOCK RETARD
F0:Data List - Test Step 43 INJECTION PULSE
F0:Data List - Test Step 44 CHECK LIGHT
F0:Data List - Test Step 45 DIAG. REQUEST
F0:Data List - Test Step 46 INJECTOR CUTOFF
F0:Data List - Test Step 47 CONTROLLED IAC
Table 1, Diagnostic Plug ALDL and Voltage Supply, Check
Table 2, Trouble Codes
Table 2, Trouble Code Table - TC 13 02 SENSOR OPEN CIRCUIT
Table 2, Trouble Code Table - TC 14 COOLANT TEMP. VOLTAGE LOW
Table 2, Trouble Code Table - TC 15 COOLANT TEMP. VOLTAGE HIGH
Table 2, Trouble Code Table - TC 16 KNOCK SIGNAL CIRCUIT 1
Table 2, Trouble Code Table - TC 17 KNOCK SIGNAL CIRCUIT 2
Table 2, Trouble Code Table - TC 18 KNOCK CONTROL MODULE; REPLACE ECU
Table 2, Trouble Code Table - TC 19 INCORRECT RPM SIGNAL
Table 2, Trouble Code Table - TC 21 THROTTLE POSIT. SENSOR VOLTAGE HIGH
Table 2, Trouble Code Table - TC 22 THROTTLE POSIT. SENSOR VOLTAGE LOW
Table 2, Trouble Code Table - TC 25 INJECTOR VALVE 1 VOLTAGE HIGH
Table 2, Trouble Code Table - TC 26 INJECTOR VALVE 2 VOLTAGE HIGH
Table 2, Trouble Code Table - TC 27 INJECTOR VALVE 3 VOLTAGE HIGH
Table 2, Trouble Code Table - TC 28 INJECTOR VALVE 4 VOLTAGE HIGH
Table 2, Trouble Code Table - TC 29 INJECTOR VALVE 5 VOLTAGE HIGH
Table 2, Trouble Code Table - TC 31 NO ENGINE RPM SIGNAL
Table 2, Trouble Code Table - TC 32 INJECTOR VALVE 6 VOLTAGE HIGH
Table 2, Trouble Code Table - TC 38 02 SENSOR CIRCUIT VOLTAGE LOW
Table 2, Trouble Code Table - TC 39 02 SENSOR CIRCUIT VOLTAGE HIGH
Table 2, Trouble Code Table - TC 48 BATTERY VOLTAGE LOW
Table 2, Trouble Code Table - TC 49 BATTERY VOLTAGE HIGH
Table 2, Trouble Code Table - TC 52 CHECK LIGHT VOLTAGE HIGH
Table 2, Trouble Code Table - TC 53 FUEL PUMP RELAY VOLTAGE LOW
Table 2, Trouble Code Table - TC 54 FUEL PUMP RELAY VOLTAGE HIGH
Table 2, Trouble Code Table - TC 55 REPLACE ECU
Table 2, Trouble Code Table - TC 56 IDLE AIR CONTROL VOLTAGE HIGH
Table 2, Trouble Code Table - TC 57 IDLE AIR CONTROL VOLTAGE LOW
Table 2, Trouble Code Table - TC 61 FUEL TANK VENT. VALVE VOLTAGE LOW
Table 2, Trouble Code Table - TC 62 FUEL TANK VENT. VALVE VOLTAGE HIGH
Table 2, Trouble Code Table - TC 69 INTAKE AIR TEMP. VOLTAGE LOW
Table 2, Trouble Code Table - TC 71 INTAKE AIR TEMP. VOLTAGE HIGH
Table 2, Trouble Code Table - TC 73 MASS AIR FLOW SENSOR VOLTAGE LOW
Table 2, Trouble Code Table - TC 74 MASS AIR FLOW SENSOR VOLTAGE HIGH
Table 2, Trouble Code Table - TC 75 TORQUE CONTROL VOLTAGE LOW
Table 2, Trouble Code Table - TC 79 FULL LOAD INHIB. SIGNAL VOLTAGE LOW
Table 2, Trouble Code Table - TC 81 INJECTOR VALVE 1 VOLTAGE LOW
Table 2, Trouble Code Table - TC 82 INJECTOR VALVE 2 VOLTAGE LOW
Table 2, Trouble Code Table - TC 83 INJECTOR VALVE 3 VOLTAGE LOW
Table 2, Trouble Code Table - TC 84 INJECTOR VALVE 4 VOLTAGE LOW
Table 2, Trouble Code Table - TC 85 INJECTOR VALVE 5 VOLTAGE LOW
Table 2, Trouble Code Table - TC 86 INJECTOR VALVE 6 VOLTAGE LOW
Table 2, Trouble Code Table - TC 88 A/C CUTOFF RELAY VOLTAGE HIGH
Table 2, Trouble Code Table - TC 93 HALL SENSOR VOLTAGE LOW
Table 2, Trouble Code Table - TC 94 HALL SENSOR VOLTAGE HIGH
Table 2, Trouble Code Table - TC 97 IGN./INJ. CUTOFF SIGNAL VOLTAGE HIGH
Table 3, System Components Contr. Units Part No/Wiring Harn. Coding
Table 4, Notes on "Engine Does Not Start"
Table 5, F5:ACTUATOR TEST Test Step 01 SELECT ACTUATOR IGN. COIL 1+4
Table 5, F5:ACTUATOR TEST Test Step 02 SELECT ACTUATOR IGN. COIL 2+3
Table 5, F5:ACTUATOR TEST Test Step 03 SELECT ACTUATOR IGN. COIL 2+5
Table 5, F5:ACTUATOR TEST Test Step 05 SELECT ACTUATOR CHECK LIGHT
Table 5, F5:ACTUATOR TEST Test Step 06 SELECT ACTUATOR IDLE AIR CONTR
Table 5, F5:ACTUATOR TEST Test Step 07 SELECT ACTUATOR FUEL TANK VENT
Table 5, F5:ACTUATOR TEST Test Step 08 SELECT ACTUATOR A/C CUTOFF REL
Table 6, F6:ECU RESET Test Step 01 SELECT RESET 02 BLM CELLS
Table 6, F6:ECU RESET Test Step 02 SELECT RESET IAC BLM
Table 7, F8:ECU CONTROL Test Step 01 SELECT CONTROL CONTROLLED RPM
Table 7, F8:ECU CONTROL Test Step 02 SELECT CONTROL CONTROLLED IAC
Table 7, F8:ECU CONTROL Test Step 03 SELECT CONTROL INJ.CONTROL
Survey of Wiring Harn. Plug Connections ASTRA-F Model Year '93
Terminal Assignment in 30-pin Wiring Harness Plug X5 (Astra-F)
Terminal Assignment in 95-pin Wiring Harness Plug X6 (Astra-F)
Terminal Assignment in 4-pin Wiring Harness Plug X8 (Astra-F)
Terminal Assignment in 9-pin Wiring Harness Plug X58 (Astra-F)
Terminal Assign. of Diagnostic Plug X13
Terminal Assignment in 7-pin Wiring Harness Plug X28 (Astra-F)
Terminal Assignment in 3-pin Coding Plug X54
Terminal Assignment of Hot Film Mass Air Flow Meter P44
Terminal Assignment of Control Unit Plug
Excerpt from Circuit Diagram Motronic M 2.8 (C20XE) Astra-F Model Year '93
Complaints Table
Time Allowance
Other Information
Schematic and Routing Diagrams
Throttle Valve Housing
Throttle Valve Potentiometer
Pressure Regulator
Injection Valve
Hall Sensor for Cylinder Recognition
Inductive Impulse Sensor
Knocking Sensor
Fuel Pump
Fuel Pump Relay
Oxygen Sensor
Idle Speed Adjuster
Air Mass Meter
Control Unit
Tank Ventilation Valve
Coolant Temperature Sensor
DIS-Ignition Module
Simtec 56/56.1
Multec SZ
Multec S
Engine Electrics
Cooling System
Turbo-Charging
K Clutch and Transmission
L Fuel and Exhaust System
M Steering
N Electrical Equipment and Instruments
R Accessories