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Other Vauxhall Workshop Service and Repair Manuals
Other Makes
Astra G Workshop Manual
General Vehicle Information
A Maintenance, Body and Chassis Sheet Metal Parts, Frame
B Paint
C Body Equipment
D Heating, Ventilation, Air Conditioning (HVAC)
E Front Wheel Suspension, Wheels and Tyres
F Rear Axle and Rear Wheel Suspension
H Brakes
J Engine and Engine Aggregates
Repair Instructions
Description and Operation
Specifications
Special Tools and Equipment
Other Information
Technical Service Bulletins
Technical Information
OHC Petrol Engine
DOHC Petrol Engine
Description and Operation
Technical Service Bulletins
General
Seals and Seal Rings
Ribbed V-Belt
Engine Damping Block
Oil Circulating
Timing Gear Case
Cylinder Block
Cylinder Head
Repair Instructions
Cylinder head and attaching parts, check and measure - Survey
Cylinder head height, check
Cylinder head, check for plane surface
Valve, measure
Inner diameter of valve guide, check
Valve stem play, determine
Installation height of valves, check
Installation height of valve guide, check
Cylinder head, overhaul
Cylinder head, attach to assembly tool set KM-6215
Cylinder head, disassemble
Valves, remove
Valve seat, cut (in cylinder head)
Valve guide, ream
Valve, grind
Valve, grind in
Valve stem seals, replace
Cylinder head, assemble
Cylinder head machining table of contents
Exhaust Manifold, Remove and Install (X 14 XE, X 16 XEL)
Exhaust Manifold, Remove and Install (X 18 XE1)
Intake Manifold, Remove and Install (X 14 XE, X 16 XEL)
Intake Manifold Flange, Remove and Install (X 14 XE, Z 14 XE, X 16 XEL, Z 16 XE)
Intake Manifold, Remove and Install (X 18 XE1)
Exhaust Manifold, Remove and Install (X 20 XEV)
Intake Manifold, Remove and Install (X 20 XEV, X 20 XER)
Special Service Tools
Cylinder head
Recommended Torque Values
Exhaust Manifold, Remove and Install (X 12 XE)
Intake Manifold, Remove and Install (X 12 XE)
Attaching Parts - Cylinder Head, Remove and Install
Attaching Parts - Cylinder Head, Remove and install
EGR Valve, Replace (X 12 XE, Z 12 XE up to MY 2003, Z 14 XEP)
Exhaust Gas Recirculation Pipe, Replace (X 12 XE, Z 12 XE to MY 2003, Z 14 XEP)
Description and Operation
Specifications
Special Tools and Equipment
Technical Service Bulletins
Hydraulic Valve Lifter
Camshaft
Valves
Spark Plug
Cylinder Head Housing
Diesel Engine
Fuel Injection Systems
Engine Electrics
Cooling System
Turbo-Charging
K Clutch and Transmission
L Fuel and Exhaust System
M Steering
N Electrical Equipment and Instruments
R Accessories