Removal/refitting
- Make
- Alfa Romeo
- Model
- 145/146 Engines, 146 Bodywork and Engine Overhaul Manual
- Year
- 1994–2001
- Section
- Fuel supply system › Removal/refitting
1.7 16V Boxer engine (1712)Removal/refitting
REMOVAL/REFITTING
- Set the car on a lift.
- Disconnect the battery (-) terminal.
- Empty the tank by siphoning off the fuel through the filler neck using a special pump.
- Remove the right rear wheel.
- Working in the luggage compartment tip back the covering and remove the pump access cover and fuel level meter.
- Disconnect the two electrical connections from the pump-fuel level meter assembly.
- Unscrew the nut on the safety plate and disconnect the connections from the fuel delivery and return hoses.
- Unscrew the nut and disconnect the air breather hose connecting the lower and upper parts of the tank.
- Raise the car.
- Working from the wheel arch, slacken the two screws fastening the filler neck.
- Disconnect the handbrake cables and rear brake cables from their fastenings on the fuel tank.
- Position a hydraulic jack under the tank.
- Remove the plastic buttons and slacken the fuel tank fastening screws.
- Lower the fuel tank using the hydraulic jack just enough to disconnect the fuel vapour breather valve from the multi-purpose valve.
- Completely lower the hydraulic jack and remove the fuel tank.
Parts & tools for this job For 1994 Alfa Romeo 145/146
- PARTEngine gasket setSearch: Alfa Romeo 145/146 1994 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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