Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)01 · 1.7 16V Boxer engine (1712)
01 · Engine

Removal/refitting

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fuel supply system › Removal/refitting
1.7 16V Boxer engine (1712)Removal/refitting

REMOVAL/REFITTING

  • Set the car on a lift.
  • Disconnect the battery (-) terminal.
  • Empty the tank by siphoning off the fuel through the filler neck using a special pump.
  • Remove the right rear wheel.
  1. Working in the luggage compartment tip back the covering and remove the pump access cover and fuel level meter.
  2. Disconnect the two electrical connections from the pump-fuel level meter assembly.
  3. Unscrew the nut on the safety plate and disconnect the connections from the fuel delivery and return hoses.
  4. Unscrew the nut and disconnect the air breather hose connecting the lower and upper parts of the tank.
Diagram showing fuel pump access cover with numbered parts 1, 2, 3, 4
  • Raise the car.
  1. Working from the wheel arch, slacken the two screws fastening the filler neck.
Diagram showing filler neck with screw 1
  1. Disconnect the handbrake cables and rear brake cables from their fastenings on the fuel tank.
  2. Position a hydraulic jack under the tank.
  3. Remove the plastic buttons and slacken the fuel tank fastening screws.
Diagram showing fuel tank with numbered parts 1, 2, 3
  1. Lower the fuel tank using the hydraulic jack just enough to disconnect the fuel vapour breather valve from the multi-purpose valve.
Diagram showing fuel vapour breather valve connection 1
  • Completely lower the hydraulic jack and remove the fuel tank.

Parts & tools for this job For 1994 Alfa Romeo 145/146

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.