Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)01 · 1.7 16V Boxer engine (1712)
01 · Engine

Removal/refitting

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fuel supply system › Removal/refitting
1.7 16V Boxer engine (1712)Removal/refitting
  1. Remove the ring nut securing the fuel pump using tool 1.822.135.000.
Tool 1.822.135.000 removing a ring nut from a fuel pump assembly
  1. Withdraw the pump-fuel level meter assembly from the tank together with the gasket.
Pump-fuel level meter assembly being withdrawn from the tank

REMOVAL/REFITTING

  1. Disconnect the fuel delivery hose from the electric pump.
  2. Disconnect the two electrical connections from the electric pump.
Electric pump with fuel delivery hose and electrical connections
  1. Withdraw the electric pump with the intake filter and the support ring and if necessary separate them.
Electric pump with intake filter and support ring separated

CHECKS AND INSPECTIONS

Clean the gauze filter thoroughly. The presence of water in the fuel is particularly damaging to the pump as it causes internal rust. Carefully check the operation of the pump if the fuel is contaminated with water.

Also check the efficiency of the pump power supply contacts as any oxidation would cause a drop in voltage at the leads, resulting in the formation of bubbles and a reduction of the fuel injected.

WARNING: When changing the pump, remember that it is supplied filled with protective oil and with the fittings suitably plugged. When assembling on the car it is not necessary to empty the oil from the pump as it is burnt immediately by the engine. If the protective oil is emptied from the pump, it must be put into service within two weeks in order to prevent the formation of a film of dry oil on the motor collector which would make it unserviceable due to lack of electrical continuity.

Parts & tools for this job For 1994 Alfa Romeo 145/146

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