Workshop Manuals Factory service & repair Alfa Romeo
01 1.7 16V Boxer engine (1712)02 1.9 JTD engine (1910)03 1.9 TD and TD Cat engine (1929)04 146 bodywork05 Engine overhaul: index and updates06 Engine overhaul: 1.3 and 1.6 Boxer (AR33501, AR33201)07 Engine overhaul: 1.7 16V Boxer (AR33401)08 Engine overhaul: 1.4, 1.6 and 1.8 Twin Spark 16V09 Engine overhaul: 2.0 Twin Spark 16V10 Engine overhaul: 1.9 JTD (AR32302)11 Engine overhaul: 1.9 TD (AR67501)12 Engine overhaul: 3.0 V6 (AR16101)13 Engine overhaul: 3.0 V6 24V (AR16102)14 Engine overhaul: 2.0 V6 Turbo (AR16202)
Alfa Romeo 145/146 Engines, 146 Bodywork and Engine Overhaul Manual (1994-2001)01 · 1.7 16V Boxer engine (1712)
01 · Engine

Safety valve

Make
Alfa Romeo
Model
145/146 Engines, 146 Bodywork and Engine Overhaul Manual
Year
1994–2001
Section
Fuel supply system › Safety valve
1.7 16V Boxer engine (1712)Safety valve

SAFETY VALVE

The purposes of this valve are the following:

  • Ventilation of the fuel tank (together with the multi-purpose valve of the fuel vapour recirculation system)
  • Fuel vapour release (only if the multi-purpose valve fails to operate).

The vacuum in the fuel tank determined by the withdrawal of fuel is countered by the opening of the safety valve set at ≤ 0.020 bar.

Cross-section diagram of a safety valve showing flow direction and pressure limit

If the pressure inside the fuel tank exceeds 0.065 ÷ 0.085 bar, the valve opens to relieve part of the fuel vapour pressure to the atmosphere.

Cross-section diagram of a safety valve showing flow direction and pressure limit

REMOVAL/REFITTING

  • Remove the right rear wheel.
  1. Working from the right rear wheel arch, slacken the fastening clamps and remove the safety valve.

FUEL FILTER

The filter is inserted in the fuel delivery pipe to the injectors, under the car floor, next to the fuel tank.

It is formed of an outer aluminium cover and an inner polyurethane support which carries a paper element with a high filtering power (~ 5 mm) and a surface of appr. 1400 cm².

Fuel filtering is indispensable to ensure correct operation of the electronjectors, given their sensitivity to foreign particles contained in the fuel circuit.

There is an arrow on the outer filter cover which indicates the direction in which the fuel flows and therefore the correct assembly position.

Cross-section diagram showing internal components of a fuel filter
  1. Paper filter
  2. Fabric filter
  3. Mesh

REPLACEMENT

  1. Disconnect the fuel inlet pipe fitting from the filter.
  2. Disconnect the fuel outlet pipe fitting from the filter.
  3. Slacken the fastening clamp and remove the fuel filter.
Diagram showing torque values for disconnecting fuel pipes

21 ÷ 26 Nm
2.2 ÷ 2.7 kgm

30 ÷ 37 Nm
3.0 ÷ 3.8 kgm

Parts & tools for this job For 1994 Alfa Romeo 145/146

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