Battery DRIP TRAY/SUPPORT - R.R.

Operation 5530B52 · Battery and leads

1.6 TS, 2.0 TS

Removing

Proceed with removal - 5530B10 battery - r+r.

1. Remove the relay/fuse box cover.

2. Undo the nut (2a) and disconnect the earth lead (2b) from the relay-fuse box.

1. Turn the relay-fuse box upwards.

2. Disconnect the electrical connections (2a), (2b), (2c), (2d) and (2e) from the relay-fuse box.

1. Release the relay-fuse box from the hinges and remove it.

1. Undo the nut (1a) and disconnect the earth lead (1b) from the battery terminal (-).

2. Lift up the wiring protection (2a), as necessary, then release the earth lead (2b), disconnected previously, from the relay-fuse box casing.

1. Undo the nut (1a) and remove the relay-fuse box casing (1b).

2. Undo the nuts (2a) and remove the relay-fuse box support (2b).

Release the electrical wiring from the fastenings on the battery drip tray.

On the Selespeed version, the electrical connection for the gear selection hydraulic unit must be released from the battery drip tray.

1. Undo the nut fixing the air filter to the battery drip tray.

2. Undo the bolts securing the battery cradle to the body.

3. Remove the battery cage.

Refitting

Place the battery drip tray back in its housing and secure it to the bodyshell using the bolts.

Tighten the nuts fixing the air filter to the battery drip tray.

Secure the electrical wiring using the bands on the battery drip tray.

Place the relay-fuse box mounting back in its housing and secure it using the nuts.

Place the casing for the relay-fuse box back in its housing and secure it using the nut.

Place the earth lead in its housing through the opening in the relay-fuse box casing and connect it to the battery terminal (-).

Place the relay-fuse box back in its housing and secure it to the hinges.

Connect the electrical connections to the relay-fuse box.

Rotate the relay-fuse box in its housing.

Connect the earth lead to the relay-fuse box.

Place the relay/fuse box cover back in its housing.

Proceed with refitting - 5530B10 battery - r+r.

1.9 JTD 8V

Removing

Proceed with removal - 5530B10 battery - r+r.

1. Remove the relay/fuse box cover.

2. Undo the nut (2a) and disconnect the earth lead (2b) from the relay-fuse box.

1. Turn the relay-fuse box upwards.

2. Disconnect the electrical connections (2a), (2b), (2c), (2d) and (2e) from the relay-fuse box.

1. Release the relay-fuse box from the hinges and remove it.

1. Undo the nut (1a) and disconnect the earth lead (1b) from the battery terminal (-).

2. Lift up the wiring protection (2a), as necessary, then release the earth lead (2b), disconnected previously, from the relay-fuse box casing.

1. Undo the nut (1a) and remove the relay-fuse box casing (1b).

2. Undo the nuts (2a) and remove the relay-fuse box support (2b).

Release the electrical wiring from the fastenings on the battery drip tray.

1. Undo the nut fixing the air filter to the battery drip tray.

2. Undo the bolts securing the battery cradle to the body.

3. Remove the battery cage.

Refitting

Place the battery drip tray back in its housing and secure it to the bodyshell using the bolts.

Tighten the nuts fixing the air filter to the battery drip tray.

Secure the electrical wiring using the bands on the battery drip tray.

Place the relay-fuse box mounting back in its housing and secure it using the nuts.

Place the casing for the relay-fuse box back in its housing and secure it using the nut.

Place the earth lead in its housing through the opening in the relay-fuse box casing and connect it to the battery terminal (-).

Place the relay-fuse box back in its housing and secure it to the hinges.

Connect the electrical connections to the relay-fuse box.

Rotate the relay-fuse box in its housing.

Connect the earth lead to the relay-fuse box.

Place the relay/fuse box cover back in its housing.

Proceed with refitting - 5530B10 battery - r+r.

1.9 JTD 16V

Removing

Proceed with removal - 5530B10 battery - r+r.

1. Remove the cover for the junction unit in the engine compartment.

1. Rotate the engine compartment junction unit.

2. Disconnect the electrical connection from the engine compartment junction unit.

Release the engine compartment junction unit from the hinges and move it to the side.

1. Remove the plug (1a), undo the nut (1b) and remove the engine compartment junction unit casing (1c) to the side.

1. Undo the nuts (1a) and remove the engine compartment junction unit casing support (1b).

1. Undo the nut fixing the air filter to the battery drip tray.

Release the electrical wiring from the fastenings on the battery drip tray.

1. Undo the bolts (1a), slacken the bolt (1b) and remove the battery drip tray (1c).

Refitting

Refit the battery cage in its seating and fix it with its bolts.

Secure the electrical wiring to the fastenings ont the battery drip tray.

Tighten the nuts fixing the air filter to the battery drip tray.

Place the engine compartment junction unit casing mounting in its housing and secure it using the nuts.

Place the engine compartment junction unit casing in its housing and fasten it using the nut.

Place the plug back in position.

Place the engine compartment junction unit in its housing securing it to the hinges.

Connect the electrical connection to the engine compartment junction unit and rotate it in its housing.

Place the engine compartment junction unit cover in position.

Proceed with refitting - 5530B10 battery - r+r.

3.2 V6

Removing

Proceed with removal - 5530B10 battery - r+r.

1. Undo the bolts (1a) and move the relays (1b) away from the battery drip tray.

2. Undo the nut fixing the air filter to the battery drip tray.

1. Undo the bolts (1a), slacken the bolt (1b) and remove the battery drip tray (1c).

Refitting

Refit the battery cage in its seating and fix it with its bolts.

Tighten the nuts fixing the air filter to the battery drip tray.

Replace the relays in their seats on the battery case and secure with nuts.

Proceed with refitting - 5530B10 battery - r+r.