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Alfa Romeo 147 Factory Service Manual (2000-2004)08 · Engine
08 · Engine

Connecting rod small end bush - replace

Make
Alfa Romeo
Model
147 Factory Service Manual
Year
2000–2004
Section
Pistons and connecting rods › Connecting rod small end bush - replace
EngineConnecting rod small end bush - replace

Connecting rod small end bush - replace

Operation 1028H58 · Pistons and connecting rods

1.6 TS

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as shown in the diagram.

NameCountry
1cTool for Extracting/Fitting1.860.821.001
Connecting rod small end bush - replace

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as shown in the diagram.

The bush is fitted in the small end so that the lubrication port in it is aligned with the one in the small end.

NameCountry
1cTool for Extracting/Fitting1.860.821.001
Connecting rod small end bush - replace

Ream the inner diameter of the small end bush so that it corresponds to the recommended values.

MeasurementValue
Small end bushes inner diameter (reaming) (mm)20.006 ÷ 20.012
Connecting rod small end bush - replace

2.0 TS

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as shown in the diagram.

NameCountry
1cTool for Extracting/Fitting1.860.821.001
Connecting rod small end bush - replace

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as shown in the diagram.

The bush is fitted in the small end so that the lubrication port in it is aligned with the one in the small end.

NameCountry
1cTool for Extracting/Fitting1.860.821.001
Connecting rod small end bush - replace

Ream the inner diameter of the small end bush so that it corresponds to the recommended values.

MeasurementValue
Small end bushes inner diameter (reaming) (mm)20.006 ÷ 20.012
Connecting rod small end bush - replace

1.9 JTD 8V

Dismantling

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as shown in the diagram.

NameCountry
1cTool for Extracting/Fitting1.860.821.001
Connecting rod small end bush - replace

Reassembling

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as shown in the diagram.

The bush is fitted in the small end so that the lubrication port in it is aligned with the one in the small end.

NameCountry
1cTool for Extracting/Fitting1.860.821.001
Connecting rod small end bush - replace

Ream the inner diameter of the small end bush so that it corresponds to the recommended values.

MeasurementValue
Inner diameter (mm)26.006 - 26.012
Connecting rod small end bush - replace

1.9 JTD 16V

Dismantling

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as shown in the diagram.

NameCountry
1cTool for Extracting/Fitting1.860.821.001
Connecting rod small end bush - replace

Reassembling

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and tool (1c) constructed as shown in the diagram.

The bush is fitted in the small end so that the lubrication port in it is aligned with the one in the small end.

NameCountry
1cTool for Extracting/Fitting1.860.821.001
Connecting rod small end bush - replace

Ream the inner diameter of the small end bush so that it corresponds to the recommended values.

MeasurementValue
Inner diameter (mm)26.006 ÷ 26.014

Parts & tools for this job For 2000 Alfa Romeo 147

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