Rear inner wheel arch
- Make
- Alfa Romeo
- Model
- 156 Factory Service Manual
- Year
- 1997–2002
- Section
- Removal and refitment › Rear inner wheel arch
Rear inner wheel arch
Removal
See Op. 7210E51 Left rear wing .
See Op. 7210B35 Rear outer wheel arch .
Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).
Straighten the body if necessary.
1 Remove the PVC treatment from the door sill to expose the spot welds using a vibrating cutter and appropriate blade.
2 Drill out weld points in the areas shown in the figure.
1 Use a chamfering machine to crop the weld spots indicated in the figure.
2 Drill out spot welds in the areas shown in the figure.
3 Use a chisel and mallet to remove the inner wheel arch.
1 Make equidistant holes as shown in the figure.
Straighten the panel edges using a mallet and profiled stake.
Use a grinding wheel to remove the weld spot residues.
2 Apply electroweldable paint finish to the panel edges shown in the figure.
1 Working at the bench, use a rotary brush to remove the corrosion-proofing from the panel edges shown in the figure.
2 Apply electroweldable paint finish to the panel edges shown in the figure.
Refitting
1 Position the part on the car and secure using self-locking clips.
2 Use a spot welder to weld the roof panel in the areas shown in the figure.
3 Use a MIG welder to fill the holes made previously.
1 Apply rust-proofing to newly-welded areas.
2 Seal the areas indicated in the figure.
Restore the PVC treatment.
3 Apply sound-deadening panels.
Apply paint.
Parts & tools for this job For 1997 Alfa Romeo 156
- TOOLTrim removal tool kitSearch: trim removal tool kit
- PARTTouch-up paintSearch: Alfa Romeo touch up paint
- PARTPanel clip assortmentSearch: Alfa Romeo panel clips assortment
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