Workshop Manuals Factory service & repair Alfa Romeo
01 General data and specifications02 Engine (Twin Spark, JTD and V6)03 Clutch04 Gearbox (manual, Selespeed and Q-System)05 Front axle06 Brakes, ABS and traction control07 Steering08 Suspension and wheels09 Heating, air conditioning and washers10 Electrical equipment11 Body12 Body panels and reinforcement13 Wiring diagrams14 Connectors and pin-outs15 Wiring harnesses16 Fault diagnosis17 Special tools
Alfa Romeo 156 Factory Service Manual (1997-2002)12 · Body panels and reinforcement
12 · Body & interior

Rear inner wheel arch

Make
Alfa Romeo
Model
156 Factory Service Manual
Year
1997–2002
Section
Removal and refitment › Rear inner wheel arch
Body panels and reinforcementRear inner wheel arch

Rear inner wheel arch

Operation 7210B40 · Structure elements-central and rear part

Removal

Rear inner wheel arch

See Op. 7210E51 Left rear wing .

See Op. 7210B35 Rear outer wheel arch .

Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).

Straighten the body if necessary.

Rear inner wheel arch

1 Remove the PVC treatment from the door sill to expose the spot welds using a vibrating cutter and appropriate blade.

2 Drill out weld points in the areas shown in the figure.

Rear inner wheel arch

1 Use a chamfering machine to crop the weld spots indicated in the figure.

2 Drill out spot welds in the areas shown in the figure.

3 Use a chisel and mallet to remove the inner wheel arch.

Rear inner wheel arch

1 Make equidistant holes as shown in the figure.

Straighten the panel edges using a mallet and profiled stake.

Use a grinding wheel to remove the weld spot residues.

2 Apply electroweldable paint finish to the panel edges shown in the figure.

Rear inner wheel arch

1 Working at the bench, use a rotary brush to remove the corrosion-proofing from the panel edges shown in the figure.

2 Apply electroweldable paint finish to the panel edges shown in the figure.

Refitting

Rear inner wheel arch

1 Position the part on the car and secure using self-locking clips.

2 Use a spot welder to weld the roof panel in the areas shown in the figure.

3 Use a MIG welder to fill the holes made previously.

Rear inner wheel arch

1 Apply rust-proofing to newly-welded areas.

2 Seal the areas indicated in the figure.

Restore the PVC treatment.

3 Apply sound-deadening panels.

Apply paint.

See Op. 7210B35 Rear outer wheel arch .

See Op. 7210E51 Left rear wing .

Parts & tools for this job For 1997 Alfa Romeo 156

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