Wing lower beam

Operation 7210A16 · Structural elements (front part)

Removal

See Op. 7210A15 Front wing/headlamp seat beam .

Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).

Straighten the body if necessary.

1 Use a pneumatic saw to cut along the lines shown in the figure.

Remove the front beam from its seat.

1 Use a rotary brush to clean the areas in order to expose the weld spots.

2 Use a chamfering machine to remove the spot welds.

3 Drill out the weld spots.

Remove the excess sheet steel using a hammer and chisel.

Use a grinding wheel to remove the spot weld residues.

1 Apply the electric weld paint finish.

Use a rotary brush to remove the corrosion-proofing from around the inner and outer edge of the part.

1 Apply the electric weld paint finish to edges in contact with the car.

Refitting

1 Fit the part correctly using self-locking clips.

2 Use a spot welder to weld the areas shown in the figure.

1 Fit the part correctly using self-locking grippers.

2 Use a spot welder to weld the areas shown in the figure.

1 Use a grinding wheel to level weld residues and remove.

Use a rotary brush to clean the newly-welded areas.

Check that the welded parts are correctly positioned.

1 Spread rust-proofing inside the beam.

Apply paint.

Apply wax.

See Op. 7210A15 Front wing/headlamp seat beam .