Workshop Manuals Factory service & repair Alfa Romeo
01 General data and specifications02 Engine (Twin Spark, JTD and V6)03 Clutch04 Gearbox (manual, Selespeed and Q-System)05 Front axle06 Brakes, ABS and traction control07 Steering08 Suspension and wheels09 Heating, air conditioning and washers10 Electrical equipment11 Body12 Body panels and reinforcement13 Wiring diagrams14 Connectors and pin-outs15 Wiring harnesses16 Fault diagnosis17 Special tools
Alfa Romeo 156 Factory Service Manual (1997-2002)12 · Body panels and reinforcement
12 · Body & interior

Rear trim (S.W.)

Make
Alfa Romeo
Model
156 Factory Service Manual
Year
1997–2002
Section
Removal and refitment › Rear trim (S.W.)
Body panels and reinforcementRear trim (S.W.)

Rear trim (S.W.)

Operation 7210B70 · S.W. · Structure elements-central and rear part

Removal

Rear trim

See Op. 7210E56 Tail-gate

Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).

Straighten the body if necessary.

Rear trim

1 Using a power saw, cut along the edge of the rear trim.

2 Remove the trim.

Rear trim

1 Dress down the spot welds on the edges of the trim.

2 Remove the excess from the panel.

Use a grinding wheel to remove the weld spot residues.

Use a rotary brush to clean treated areas.

Straighten the outer edges.

Apply electroweldable paint to the areas to be welded.

Rear trim

1 Use a rotary brush to remove the rust-proofing from around the edge of the part.

Apply electroweldable paint finish to the affected parts.

Refitting

Rear trim

1 Correctly position the replacement part on the bodyshell, align it and secure it using self-locking clamps.

2 Use a spot welder to weld the trim in the areas shown in the figure.

Check that the welded parts are correctly aligned.

Rear trim

1 Level the spot welds using a disc grinder.

Use a brush to clean the areas concerned.

2 Apply rust-proofing to the newly welded areas.

See Op. 7210E56 Tail-gate

Parts & tools for this job For 1997 Alfa Romeo 156

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