Flywheel side oil seal - replace
- Make
- Alfa Romeo
- Model
- GT Factory Service Manual
- Year
- 2003–2010
- Section
- Crankcase sump and covers › Flywheel side oil seal - replace
FLYWHEEL SIDE OIL SEAL - REPLACE
Removing
Drain the air conditioning refrigerant circuit
Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.
Proceed with the removal
Op. 1048A59 PIPE from flow meter to throttle casing hose - R.R..
Proceed with the removal
Proceed with the removal
Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..
Proceed with the removal
Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.
Proceed with the removal
Op. 7055B54 UNDER-ENGINE GUARD - R R.
Proceed with the removal
Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.
Proceed with the removal
Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.
Proceed with the removal
Op. 7210E10 R.R. FRONT BUMPER.
Proceed with the removal
Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.
Proceed with the removal
Op. 5040A26 COMPRESSOR MOUNT - R R.
Proceed with the removal
Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.
Proceed with the removal
Op. 1080B62 CATALYTIC CONVERTER - R + R.
Proceed with the removal
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.
Proceed with the removal
Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.
Proceed with the removal
Op. 1024B22 ENGINE FLYWHEEL - R R WITH CLUTCH OR GEARBOX REMOVED.
Proceed with the removal
Op. 1020D40 FLYWHEEL END OIL SEAL- R+R WITH FLYWHEEL REMOVED.
Refitting
Proceed with the refitting
Op. 1020D40 FLYWHEEL END OIL SEAL- R+R WITH FLYWHEEL REMOVED.
Proceed with the refitting
Op. 1024B22 ENGINE FLYWHEEL - R R WITH CLUTCH OR GEARBOX REMOVED.
Proceed with the refitting
Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.
Proceed with the refitting
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.
Proceed with the refitting
Op. 1080B62 CATALYTIC CONVERTER - R + R.
Proceed with the refitting
Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R R.
Proceed with the refitting
Op. 5040A26 COMPRESSOR MOUNT - R R.
Proceed with the refitting
Op. 5040A20 AIR CONDITIONER COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY.
Proceed with the refitting
Op. 7210E10 R.R. FRONT BUMPER.
Proceed with the refitting
Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.
Proceed with the refitting
Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.
Proceed with the refitting
Op. 7055B54 UNDER-ENGINE GUARD - R R.
Proceed with the refitting
Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.
Proceed with the refitting
Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..
Proceed with the refitting
Proceed with the refitting
Op. 1048A59 PIPE from flow meter to throttle casing hose - R.R..
Refill the gearbox/differential with the recommended fluid
Op. 0010T40 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY.
Refill the air conditioning refrigerant circuit
Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.
Removing
The manual gearbox cannot be removed-refitted with the differential in the vehicle.
The power unit must be removed-refitted and then the manual gearbox and differential separated from the engine at the bench.
Drain the air conditioning refrigerant circuit
Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.
Proceed with the removal
Op. 1048A48 THROTTLE HEATER SLEEVE - R R.
Proceed with the removal
Proceed with the removal
Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..
Proceed with the removal
Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.
Proceed with the removal
Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.
Proceed with the removal
Op. 7055B54 UNDER-ENGINE GUARD - R R.
Proceed with the removal
Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.
Proceed with the removal
Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.
Proceed with the removal
Op. 7210E10 R.R. FRONT BUMPER.
Proceed with the removal
Op. 5540B76 FRONT LIGHT CLUSTER WITH FOGLAMP ONE LH OR RH R R WITH INTERFERING PARTS REMOVED
(Left and right sides).
Proceed with the removal
Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR.
Proceed with the removal - 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER
Proceed with the removal
Op. 1088B20 ENGINE COOLING RADIATOR - R + R.
Proceed with the removal
Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.
Proceed with the removal
Op. 1008A44 REAR RIGID MOUNT - R R.
Proceed with the removal
Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R + R.
Proceed with the removal
Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD.
Proceed with the removal
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.
Proceed with the removal
Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.
Proceed with the removal
Op. 1024B22 ENGINE FLYWHEEL - R R WITH CLUTCH OR GEARBOX REMOVED.
Proceed with the removal
Op. 1020D40 FLYWHEEL END OIL SEAL- R+R WITH FLYWHEEL REMOVED.
Refitting
Proceed with the refitting
Op. 1020D40 FLYWHEEL END OIL SEAL- R+R WITH FLYWHEEL REMOVED.
Proceed with the refitting
Op. 1024B22 ENGINE FLYWHEEL - R R WITH CLUTCH OR GEARBOX REMOVED.
Proceed with the refitting
Op. 1810A24 CLUTCH - R + R WITH GEARBOX REMOVED.
Proceed with the refitting
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.
Proceed with the refitting
Op. 1004D10 POWER UNIT (MANUAL GEARBOX), REMOVED, REMOVE AND RE-BUILD.
Proceed with the refitting
Op. 1004B10 POWER UNIT WITH MANUAL GEARBOX - R + R.
Proceed with the refitting
Op. 1008A44 REAR RIGID MOUNT - R R.
Proceed with the refitting
Op. 1076B82 LEFT EXHASUST PIPE BETWEEN CATALYTIC PRECONVERTER AND CONVERTER R R.
Proceed with the refitting
Op. 1088B20 ENGINE COOLING RADIATOR - R + R.
Proceed with the refitting - 7210A15 R.R. FRONT WING/HEADLAMP HOUSING CROSSMEMBER
Proceed with the refitting
Op. 7025A34 BONNET LID LOCK (ONE) - R+R OR REPAIR.
Proceed with the refitting
Op. 5540B76 FRONT LIGHT CLUSTER WITH FOGLAMP ONE LH OR RH R R WITH INTERFERING PARTS REMOVED
(Left and right sides).
Proceed with the refitting
Op. 7210E10 R.R. FRONT BUMPER.
Proceed with the refitting
Op. 7055B42 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.
Proceed with the refitting
Op. 7055B64 LH OR RH REFLECTOR(ONE) ON REAR BUMPERS - R R.
Proceed with the refitting
Op. 4450B12 FRONT OR REAR WHEELS (TWO) - R+R.
Proceed with the refitting
Op. 1048A10 AIR CLEANER FILTERING ELEMENT - REPLACE.
Proceed with the refitting
Op. 5530B52 BATTERY DRIP TRAY/SUPPORT - R.R..
Proceed with the refitting
Proceed with the refitting
Op. 1048A48 THROTTLE HEATER SLEEVE - R R.
Refill the engine oil lubrication system
Op. 0010T11 ENGINE OIL CHECK LEVEL AND TOP UP.
Refill the engine cooling system
Op. 0010T20 COOLANT CHECK DENSITY AND TOP UP IF NECESSARY.
Bleed the air and top up the hydraulic release clutch fluid level
Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR.
Refill the air conditioning refrigerant circuit
Op. 5040A10 EXPANSION/CONNECTION PIPE - R R.
Proceed with the refitting
Op. 7055B54 UNDER-ENGINE GUARD - R R.
Removing
Proceed with the removal
Op. 5530B10 BATTERIA - S.R.
Proceed with the removal
Op. 5530B52 SUPPORTO/CESTELLO BATTERIA - S.R.
Proceed with the removal
Op. 4450B12 RUOTE (DUE) ANTERIORI - S.R.
Proceed with the removal
Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R
Proceed with the removal
Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.
Proceed with the removal
Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.
Proceed with the removal
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R.
Proceed with the removal
Op. 1080B40 CATALYTIC PRE-CONVERTER - R R.
Proceed with the removal
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.
Proceed with the removal
Op. 1810A24 FRIZIONE - S.R. A CAMBIO STACCATO
Proceed with the removal
Op. 1024B22 ENGINE FLYWHEEL - R R WITH CLUTCH OR GEARBOX REMOVED.
1. Undo the bolts (1a) and remove the flywheel side oil cover (1b) with the oil seal incorporated.
Refitting
Fit the flywheel side oil cover with the oil seal incorporated and tighten the bolts to the recommended torque.
| Fastening | Component | Ø | Value (daNm) | |
|---|---|---|---|---|
| Bolt | CRANKSHAFT REAR COVER | M6 | (Engine crankcase side) 0.8 - 1.0 |
Proceed with the refitting
Op. 1024B22 ENGINE FLYWHEEL - R R WITH CLUTCH OR GEARBOX REMOVED.
Proceed with the refitting
Op. 1810A24 FRIZIONE - S.R. A CAMBIO STACCATO
Proceed with the refitting
Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R.
Proceed with the refitting
Op. 1080B40 CATALYTIC PRE-CONVERTER - R R.
Proceed with the refitting
Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD ON BULKHEAD - R+R.
Proceed with the refitting
Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.
Proceed with the refitting
Op. 7055B66 ENGINE COMPARTMENT DUST SHIELD PROTECTION IN RIGHT FRONT WHEEL ARCH - R.R.
Proceed with the refitting
Op. 7055B65 ENGINGE BAY DUSTGUARD PROTECTION IN LEFT FRONT WHEEL ARCH R R
Proceed with the refitting
Op. 4450B12 RUOTE (DUE) ANTERIORI - S.R.
Proceed with the refitting
Op. 5530B52 SUPPORTO/CESTELLO BATTERIA - S.R.
Proceed with the refitting
Op. 5530B10 BATTERIA - S.R.
Refit the manual gearbox with differential
Op. 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY
Bleed the air and top up the hydraulic release clutch fluid level
Parts & tools for this job For 2003 Alfa Romeo GT
- PARTOil filterSearch: Alfa Romeo GT 2003 oil filter
- TOOLOil filter wrenchSearch: oil filter wrench
- FLUIDEngine oilSearch: Alfa Romeo GT engine oil
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