Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)04 · 10 Engine – 3.0 V6
04 · Engine

Cleaning for disconnection

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Fuel supply (V6) › Cleaning for disconnection
10 Engine – 3.0 V6Cleaning for disconnection

WARNINGS

Before doing any work on components of the fuel supply system, in order to prevent any dangerous leaks, proceed as follows:

  • Disconnect the fuel pump supply relay (1).
Diagram showing fuel pump supply relay location
  • Run the engine until it stops.

FUEL PIPE CONNECTION FITTINGS ("JOHN GUEST" TYPE)

Cleaning for disconnection

Preferably use one of the following systems described in order of effectiveness.

  1. Jet of warm water (max. 50°C) on the fitting and drying with jets of compressed air to prevent residual water in the interstices getting into the pipe after disconnection.
  2. Jet of cold water and drying with compressed air.
  3. Jet of hot water with neutral soap.
  4. Jet of cold water with neutral soap.

Never use solvents and/or materials that are not compatible with the pipes in general and, for the fitting in particular, not compatible with nylon and acetalic resin.

Disconnection operations

When installed, the fitting tends to act as follows for a certain length of time:

  • - pincer "A" grips the tang with its steel teeth; if they are in plastic the teeth might mark the tang slightly without adversely affecting tightness.
  • the seals (O'Rings) "B" tend to stick to the surface of the tang in time whether it is of plastic or metal, as a result of this the coupling seems to be seized and impossible to release by only pressing the fins "E" and pulling the coupling.
Diagram showing fuel pipe connection fitting with labeled parts A, B, C, D, E

Therefore, to disconnect proceed as follows:

  • - Turn 1/4 - 1/2 of a turn to right and left several times (at least five) body "C" of the fitting in relation to the tang in order to eliminate friction of the seals on the tang and at the same time push the fitting towards the arrow "D" to loosen the grip of the pincers.
  • - Press with the fingers on the release buttons.
  • - Pull the fitting to disconnect it.

If disconnecting is still difficult, repeat these operations firstly checking that the pipe fitting is clean and that there is no mud or dirt in the interstices hindering the movement of the release mechanisms.

NOTE: Do not use pliers, screwdrivers, etc.. for disconnecting. If the coupling has not been tampered with and the above operations are correctly carried out, no tools are necessary.

FUEL PIPE CONNECTION FITTINGS ("HURON" TYPE)

Operations to be carried out before disconnection

  • - Thoroughly clean the connector area with a jet of cold water (or hot, max 50°C) and dry with compressed air.
  • - A jet of water (hot or cold) may also be used with neutral soap.

Never use solvents and/or materials that are not compatible with the pipes in general and for the connector in particular, not compatible with nylon and acetalic resin.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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