Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)04 · 10 Engine – 3.0 V6
04 · Engine

Removing/refitting

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Fuel supply (V6) › Removing/refitting
10 Engine – 3.0 V6Removing/refitting

The fuel filler cap has a special device which enables it to be tightened only to the specified torque, this way excessive tightening beyond the specified value is prevented.

The fuel tank located under the top compartment is fastened by two metal straps to the underbody and protected by a special sheet metal partition. The pipe on the fuel filler acts as a breather. There is an opening in the upper part of the tank for housing the fuel pump and fuel level gauge. A special takeoff on the tank allows the fuel vapours to reach the vapour separator via a connection pipe.

REMOVING/REFITTING

  • Set the car on a lift.
  • Disconnect the battery (-) terminal.
  • Empty the tank withdrawing the fuel through the filler using a special pump.
  • Raise the rearscreen of the top and open the top upper lid.
  1. Move aside the top compartment trim, then slacken the fastening screws and remove the lid to gain access to the pump and to the fuel level gauge.
  2. Disconnect the electrical connection from the fuel pump.
  3. Disconnect the electrical connection from the fuel level gauge.
  4. Disconnect the fuel delivery and return pipes from the pump.
Fuel filler access panel with numbered parts
  1. Slacken the fastening nuts and remove the access cover to the fuel filler.
  2. Slacken the fastening clamp and disconnect the fuel filler from the tank.
  3. Slacken the fastening clamp and disconnect the breather pipe from the fuel tank.
Fuel tank with pump and level gauge
  1. Working from the luggage compartment, pull back the trim and disconnect the the fuel vapour inlet pipe from the fuel vapour separator.
Fuel vapour separator and inlet pipe
  • Raise the car and remove the rear Multilink suspension (see specific paragraph).
  1. Slacken the fastening screws and remove the sheet protecting the fuel tank complete with reinforcement bracket.
Fuel tank access panel
Illustrates rear cargo area bracket mounting location and attachment points

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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