Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)02 · 01 Body system
02 · Body & interior

Body Closures (01.03)

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Body Closures › Body Closures (01.03)
01 Body systemBody Closures (01.03)

Body Closures (01.03)

Specifications

Doors

Side view diagram of a car showing numbered points 1, 2, 3, and 4 indicating gap and flush measurement locations on the doors and body panels.
Door Standard (mm)
Item1*234
Nominal gap3.53.003.003.75
Tolerance±0.75±1.0±1.0± 0.75
Flush0.0-1.0-1.00.0
Tolerance±1.5 / 0.0+0.0 / -1.0±1.0±1.5
TaperN/A
SymmetryN/A

* Flushness blends to 0.0 at the rear quarter

* Gap blends to 3.5 at rear quarter

Torque Figures
DescriptionNm.lb. / ft.
Hinge to Door47.533.5
Hinge to Body3626.5
Door Striker plate

Boot Lid

Rear three-quarter view diagram of a car showing numbered points 1 and 2 indicating gap and flush measurement locations on the boot lid.
Boot Standard (mm)
Item12
Nominal gap3.53.5
Tolerance±0.75±1.0
Flush-0.5N/A
Tolerance+0.5 / -1.0N/A
Taper1 mm Max. across the length
Symmetry1 mm Max. difference LH to RH
Torque Figures
DescriptionNmlb. / ft.
Hinge to Body2518

Bonnet

Front three-quarter view diagram of a car showing numbered point 1 indicating gap measurement location on the bonnet.
Bonnet Standard (mm)
Item1
Nominal gap3.5
Tolerance±0.75
Flush-0.0
Tolerance±1.5
TaperN/A
SymmetryN/A
Torque Figures
DescriptionNmlb. / ft.
Hinge to Body2518

Parts & tools for this job For 2005 Aston Martin DB9

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