Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)04 · 03 Engine
04 · Engine

Removal

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Cooling System › Removal
03 EngineRemoval
Repair Operation Time (ROT)
ItemCode
Radiator Renew03.03.EB

Removal

  1. Discharge the A/C system.
  2. Drain the engine coolant.
  3. Remove the airfilter boxes (Refer to ‘Air Charging (03.12)’, page 3-13-1).
  4. Remove the headlight units (Refer to ‘Front Lights (17.01)’, page 17-1-2).
  5. Remove the ‘Slam’ panel.
  6. Remove the A/C pipes from the condenser.

Caution
Ensure open ends are plugged immediately after disconnecting refrigeration parts.
If moist air or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise or other faults may occur.

Diagram showing removal of pipes from the radiator area
  1. Remove the front crossmember.

The vehicle wings have to be manoeuvred to remove the crossmember.
Remove bolts (x4) and loosen bolts (x2) from the wings. When the crossmember is ready to be removed the wings then need to be gently pulled to allow crossmember removal.

  1. Disconnect the wiring harness plug from the crash sensors (x2).
  2. Remove wiring harness locaters (x2).
  1. Remove bolts (x2 each side (inside the wings)).

Parts & tools for this job For 2005 Aston Martin DB9

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