Workshop Manuals Factory service & repair Aston Martin
01 00 Introduction02 01 Body system03 02 Frame and mounting04 03 Engine05 04 Suspension06 05 Driveline07 06 Brake system08 07 Transmission09 08 Clutch10 09 Exhaust11 10 Fuel12 11 Steering13 12 Climate control14 13 Information, gauge and warning15 14 Power supply16 15 Vehicle entertainment17 16 Vacuum distribution18 17 Lighting19 18 Electric distribution and electronic control20 19 Electronic features21 20 Appendix and glossary
Aston Martin DB9 Factory Workshop Manual (Issue 2, 2005)04 · 03 Engine
04 · Engine

Installation

Make
Aston Martin
Model
DB9 Factory Workshop Manual
Year
Issue 2, 2005
Section
Cooling System › Installation
03 EngineInstallation
Diagram showing the thermostat housing with callouts 'Remove Bolts x3' and 'Remove Bolts x1'
Diagram showing the water pump pulley with callout 'Remove Bolts x4'
5. Remove the thermostat housing. Discard the thermostat housing gasket. 6. Withdraw the thermostat from the thermostat housing.

Installation

1. Clean all the mating surfaces and install a new thermostat housing gasket. 2. Install the thermostat into the thermostat housing. 3. Install the thermostat housing support bracket, do not tighten. 4. Install the thermostat housing. Torque bolts (x3) to 8-12 Nm. Torque the thermostat housing support bracket bolt (x1) to 23-27 Nm. 5. Fill the cooling system.

Water Pump

Repair Operation Time (ROT)
ItemCode
Water Pump Renew03.03.LB

Removal

1. Drain the cooling system. 2. Remove the accessory drive belt (Refer to 'Drive Belt', page 3-6-1). 3. Remove the water pump. 4. Remove and discard the water pump 'O'-ring.

Installation

1. Clean the mating surface of the water pump and install a new 'O' ring. 2. Place the water pump to the water pump body. Secure the water pump. Torque bolts (x4) to 23-27 Nm. 3. Secure the water pump pulley to the water pump. Torque bolts (x4) to 23-27 Nm. 4. Install the accessory drive belt (Refer to 'Drive Belt', page 3-6-1). 5. Fill the cooling system.

Parts & tools for this job For 2005 Aston Martin DB9

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