A2
| Power steering box: exploded view |
| General notes → Chapter |
Note!| Servicing is restricted to replacement of track rods and rubber boots. The necessary information can be found on → Chapter onwards. |
| 1 - | Self-tapping screw, 8 Nm |
| 2 - | Heat shield |
| q | for 1.4 ltr. TDI only |
| 3 - | Universal joint on steering column. |
| 4 - | Hexagon bolt, 20 Nm and turn 90° further |
| q | Renew |
| 5 - | Sealing collar |
| 6 - | Gasket |
| q | Must be renewed when power steering sensor -G250- → Item is renewed. |
| 7 - | Power steering sensor -G250- |
| q | Only installed up to chassis number 8Z1 N019 007 and from 8Z1 N019 032 to 8Z1 N019 035. |
| q | A power steering sensor is no longer fitted as of chassis number 8Z1 N019 036. This function has been taken over by steering angle sender -G85- |
| 8 - | Socket head bolt, 5 Nm |
| 9 - | Self-locking hexagon nut, 45 Nm |
| q | Counterhold at hexagon socket on ball joint when releasing and tightening the nut |
| 10 - | Steering arm on wheel bearing housing |
| 11 - | Lock nut, 50 Nm |
| q | Counterhold at flats on track rod ball joint when loosening and tightening |
| 12 - | O-ring |
| q | Renew |
| 13 - | Return line |
| q | Steering box - motor/pump unit |
| q | Must not be clamped during dismantling operations |
| q | Tightening torque of union bolt: 30 Nm |
| 14 - | Banjo bolt with non-return valve, 36 Nm |
| 15 - | Seal |
| q | Renew |
| 16 - | Expansion hose |
| q | Motor/pump unit - steering box |
| q | Must not be clamped during dismantling operations |
| 17 - | Power steering box |
| q | Adjusting → Chapter |
| q | Removing and installing → Chapter |
| q | Different versions available → Parts catalogue |
| q | A washer is fitted between the rubber insert → Item and the subframe → Item; this is no longer required when the steering box or the rubber insert is renewed (the washer was installed up to approx. week 31/00). |
| 18 - | Clamp with rubber insert |
| q | A washer is fitted between the rubber insert and the subframe → Item; this is no longer required when the steering box or the rubber insert is renewed (the washer was installed up to approx. week 31/00). |
| 19 - | Subframe |
| q | With recess (in vehicles with petrol engine) |
| q | Without recess (in vehicles with diesel engine) |
| q | Removing and installing → Chapter |
| 20 - | Hexagon bolt, 70 Nm and turn 90° further |
| q | Renew |
| 21 - | Hexagon bolt |
| q | 50 Nm and turn 90° further |
| q | Renew |
| 22 - | Hexagon bolt, 50 Nm |
| 23 - | Pendulum support |
| q | Illustrated in Fig. for gearbox 02T |
| 24 - | Hexagon bolt |
| q | Gearbox 02T and 02J |
| – | Renew hexagon bolt. |
| – | Insert hexagon bolt from left side. |
| q | Tightening torque: 50 Nm and turn 90° further |
| 25 - | Hexagon nut |
| q | Only for gearboxes 02J and 02T |
