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Fiat Ducato Factory Service Manual (2002-2006)09 · Clutch
09 · Transmission

Slave cylinder - r + r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Clutch release controls › Slave cylinder - r + r
ClutchSlave cylinder - r + r

SLAVE CYLINDER - R + R

Operation 1820B30 · HYDRAULIC CLUTCH SYSTEM

2.0 16V

Removing

- Position the vehicle on a lift.

- Remove the protective cap from the bleed valve on one of the front brake calipers.

- Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.

- Operate the brake pedal until the brake/clutch reservoir is drained.

See in Op. 1048A21

Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

1. Lift up the spring (1a) and disconnect the pipe (1b) from the clutch release cylinder.

- Release the pipe from the securing bands.

2. Undo the fixing bolts and remove the actuator operating cylinder from the engine compartment.

SLAVE CYLINDER - R + R

Refitting

- Fit the clutch release cylinder on the gearbox and tighten the fixing nuts to torque.

- Connect the fluid pipe to the hydraulic clutch release cylinder.

Op. 1048A39 SLEEVE FROM AIR CLEANER TO RIGID PIPE - R R

See in Op. 1048A21

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR

2.0 JTD 8V

Removing

- Position the vehicle on a lift.

- Remove the protective cap from the bleed valve on one of the front brake calipers.

- Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.

- Operate the brake pedal until the brake/clutch reservoir is drained.

See in Op. 1048A21

1. Lift up the spring (1a) and disconnect the pipe (1b) from the clutch release cylinder.

- Release the pipe from the securing bands.

2. Undo the fixing bolts.

3. Remove the actuator operating cylinder from the engine compartment.

SLAVE CYLINDER - R + R

Refitting

- Fit the clutch release cylinder on the gearbox and tighten the fixing bolts to torque.

- Connect the fluid pipe to the hydraulic clutch release cylinder.

See in Op. 1048A21

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR

2.3 JTD 16V, 2.8 JTD 8V

Removing

- Position the vehicle on a lift.

- Remove the protective cap from the bleed valve on one of the front brake calipers.

- Connect the recovery device (pipe and reservoir) to the brake caliper bleed valve.

- Operate the brake pedal until the brake/clutch reservoir is drained.

1. Undo the bolts fixing the cold air intake to the upper crossmember.

2. Disconnect the intake hose from the air filter casing.

3. Remove the cold intake and intake hose assembly from the engine compartment.

SLAVE CYLINDER - R + R

1. Disconnect the band fastening the air supply hose to the turbocharger.

2. Disconnect the vapour recovery pipe from the air supply hose to the turbocharger.

3. Disconnect the band from the air filter casing (3a) and remove the air supply hose to the turbocharger (3b).

SLAVE CYLINDER - R + R

1. Lift up the spring (1a) and disconnect the pipe (1b) from the clutch release cylinder.

- Release the pipe from the securing bands.

2. Undo the fixing bolts.

3. Remove the actuator operating cylinder from the engine compartment.

SLAVE CYLINDER - R + R

Refitting

- Fit the clutch release cylinder on the gearbox and tighten the fixing bolts to torque.

- Connect the fluid pipe to the hydraulic clutch release cylinder.

- Fit the air supply hose to the turbocharger and connect the two ends to the filter casing and to the actual turbocharger.

- Connect the vapour recovery pipe to the air supply hose to the turbocharger.

- Fit the cold intake and intake hose assembly in the engine compartment.

- Connect the intake hose to the air filter casing.

- Tighten the bolts fixing the cold air intake to the upper crossmember.

Op. 0010T67 HYDRAULIC CLUTCH SYSTEM BLEED AIR

Parts & tools for this job For 2002 Fiat Ducato

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