Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Ducato Factory Service Manual (2002-2006)23 · Fault diagnosis
23 · Diagnostics

Engine not running smoothly / (losing power)

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Engine › Engine not running smoothly / (losing power)
Fault diagnosisEngine not running smoothly / (losing power)

ENGINE NOT RUNNING SMOOTHLY / (LOSING POWER)

2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V

Prolonged performance reductions occur under constant load and speed conditions.

STEPOPERATIONS TO BE CARRIED OUTTEST RESULTS
0PRELIMINARY CHECKSALL OKPROBLEMS ENCOUNTEREDACTION

Check the following, in order:

  • correct battery lead connection
  • no leaks in fuel circuit;
  • condition of the air intake circuit;
  • no obstructions in the catalytic converter;
  • no water or impurities in the diesel fuel.
Move on to Step 1Battery leads looseRestore the correct tightness
Fault in the air intake circuitRenew the air intake circuit
Obstruction in the catalytic converter

Replace the catalytic converter

Op. 1080B62 CATALYTIC CONVERTER - R + R

Water in diesel fuelRemove water from diesel fuel
Leaks in fuel circuitEliminate leaks
1CHECK USING DIAGNOSTIC EQUIPMENTALL OKPROBLEMS ENCOUNTEREDACTION

Connect the Examiner tester to the tester output.

Check:

  • that there are no errors in the control unit;
  • parameter plausibility.
Move on to Step 2Error detected in the control unitContinue following the instructions for the diagnostic equipment
Parameters not plausibleContinue following the instructions for the diagnostic equipment
2ROAD TEST USING DIAGNOSTIC EQUIPMENTALL OKPROBLEMS ENCOUNTEREDACTION

Carry out a road test keeping the diagnostic equipment connected.

Take care to reproduce the conditions under which the problem occurs

Check:

  • that there are no errors in the control unit;
  • parameter plausibility.
Move on to Step 3The sudden onset of errors in the control unit is detectedContinue following the instructions for the diagnostic equipment
Parameters off the scaleContinue following the instructions for the diagnostic equipment
3BRAKE PEDAL SWITCH CHECKALL OKPROBLEMS ENCOUNTEREDACTION

Check that the brake pedal switch is working properly

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

Move on to Step 4Brake pedal does not returnEliminate the cause of the sticking
Switch stuck closedReplace the switch
Wiring short-circuited

Eliminate the cause of the problem

See E5050 DIESEL ENGINES ELECTRONIC MANAGEMENT

4CHECK ON CORRECT OPERATIONALL OKPROBLEMS ENCOUNTEREDACTION
Check that the fault is no longer presentFault persists control unit defective

Replace engine control unit

Op. 1060G80 DS ELECTRIC INJECTION CONTROL UNIT - R R

Parts & tools for this job For 2002 Fiat Ducato

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