Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Ducato Factory Service Manual (2002-2006)06 · Maintenance
06 · Maintenance

Hydraulic brake system bleed air

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
New units and planned maintenance › Hydraulic brake system bleed air
MaintenanceHydraulic brake system bleed air

HYDRAULIC BRAKE SYSTEM BLEED AIR

Operation 0010T65 · VEHICLE OIL AND FLUIDS

- Position the vehicle on the lift.

Any air in the hydraulic circuit acts as a pad absorbing a large amount of the pressure exerted by the brake pump and reducing the efficiency of the braking. The air present is felt at the brake pedal making it seem "spongy" and reducing the braking capacity.

- Check that the brake/clutch fluid is between the MIN and MAX levels.

1. Remove the brake fluid reservoir cap and connect the equipment to the reservoir after having refilled it.

DescriptionCodeFunction
11.806.097.000Hydraulic circuit air bleeding equipment

- Remove the protective cap for the bleed valve on the brake caliper.

2. Connect the recovery device (pipe and reservoir) to the bleed valve(s) on the brake caliper.

- Open the bleed valve.

3. Open the fluid reservoir tap slowly.

- Wait for all the air in the hydraulic system to escape.

- Close the bleed valve(s) on the brake caliper.

- Repeat the operations described above for the remaining brake calipers.

Whilst bleeding the air, refill the brake fluid reservoir as necessary.

The brake fluid collected should not be reused. The level should always be topped up using new fluid.

If the system is not fully operational after having carried out the bleeding operation, repeat the entire procedure after waiting a few hours for the brake fluid to settle down in the system.

- Remove the vehicle from the lift.

HYDRAULIC BRAKE SYSTEM BLEED AIR

Parts & tools for this job For 2002 Fiat Ducato

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