Engine and power unit – engine assembly inspection and repairs
- Make
- Fiat
- Model
- Ducato Factory Service Manual
- Year
- 2002–2006
- Section
- Engine › Engine and power unit – engine assembly inspection and repairs
‹ Prev Engine and power unit – remove engine and washNext › Power unit supports – power unit mounting blocks
Special toolsEngine and power unit – engine assembly inspection and repairs
ENGINE AND POWER UNIT – ENGINE ASSEMBLY INSPECTION AND REPAIRS
| Description | Code | Function | Validity |
|---|---|---|---|
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Blade | 1.870.718.000 | Engine oil sump removal | 2.0 JTD 8V, 2.8 JTD 8V |
| Extractor | 1.870.850.000 | Injector removal | 2.3 JTD 16V |
| Mallet | 1.840.206.001 | Injector removal | 2.3 JTD 16V |
| Counter-torque | 1.860.846.000 | Flywheel lock | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Mallet | 1.840.206.001 | Gearbox drive input shaft locating ring | 2.8 JTD 8V |
| Extractor | 1.840.207.814 | Gearbox drive input shaft locating ring | 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Fitting tool | 1.860.700.000 | Piston ring fitting | 2.0 JTD 8V, 2.8 JTD 8V |
| Torque wrench | 1.860.942.000 | Connecting rod cap bolt tightening | 2.8 JTD 8V |
| Dial gauge support | 1.870.404.000 | Piston projection from cylinder head support plane check | 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Torque wrench | 1.860.942.000 | Tightening cylinder head bolts to cylinder block | 2.3 JTD 16V, 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Torque wrench | 1.860.942.000 | Flwheel retaining bolt tightening | 2.8 JTD 8V |
| Clutch locating tool | 1.870.402.000 | Clutch installation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Calibrated shim | 1.860.638.000 | Timing belt tensioning | 2.8 JTD 8V |
| Calibrated shim | 1.860.638.000 | Timing belt tensioning | 2.8 JTD 8V |
| Calibrated shim | 1.860.638.000 | Timing belt tensioning | 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Counter-torque | 1.870.815.000 | Timing pulley lock | 2.0 JTD 8V |
| Pins for counter-torque | 1.870.836.000 | Timing pulley lock | 2.3 JTD 16V |
| Extractor | 1.870.855.000 | Pressure pump control pulley removal | 2.3 JTD 16V |
| Extractor | 99340057 | Extracting timig side crankshaft element | 2.3 JTD 16V |
| Counter-torque | 1.860.846.000 | Flywheel lock | 2.0 JTD 8V, 2.3 JTD 16V |
| Extractor | 99340058 | Extracting flywheel end crankshaft seal | 2.3 JTD 16V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Torque wrench | 1.860.942.000 | Angular tightening of lower crankcase bolts | 2.3 JTD 16V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Fitting tool | 1.860.700.000 | Fitting tool | 2.0 16V |
| Torque wrench | 1.860.942.000 | Connecting rod cap bolt angular tightening | 2.3 JTD 16V |
| Locator | 99396037 | Tool for locating front crankshaft cover | 2.3 JTD 16V |
| Fitting tool | 99346254 | Front cover gasket fitting | 2.3 JTD 16V |
| Counter-torque | 1.870.815.000 | Timing pulley lock | 2.3 JTD 16V |
| Pins for counter-torque | 1.870.836.000 | Timing pulley lock | 2.3 JTD 16V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Fitting tool | 99346255 | Flywheel end crankshaft seal fitting | 2.3 JTD 16V |
| Dial gauge support | 1.870.404.000 | Piston projection from cylinder head support plane check | 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V |
| Pin | 99360615 | TDC positioning | 2.3 JTD 16V |
| Clutch locating tool | 1.875.029.000 | Driven plate locating | 2.3 JTD 16V |
| Counter-torque | 1.860.846.000 | Flywheel lock | 2.0 JTD 8V, 2.3 JTD 16V |
| Torque wrench | 1.860.942.000 | Tightening cylinder head bolts to cylinder block | 2.3 JTD 16V, 2.8 JTD 8V |
| Pin for timing adjustment | 1.860.617.000 | Positioning of timing pulley with timing sensor | 2.3 JTD 16V |
| Counter-torque | 1.870.815.000 | Timing pulley lock | 2.3 JTD 16V |
| Pins for counter-torque | 1.870.836.000 | Timing pulley lock | 2.3 JTD 16V |
| Templates | 99360614 | Camshaft timing adjustment | 2.3 JTD 16V |
| Pin | 99360615 | TDC positioning | 2.3 JTD 16V |
| Description | Code | Function | Validity |
|---|---|---|---|
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Blade | 1.870.718.000 | Engine oil sump removal | 2.0 JTD 8V, 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Mallet | 1.840.206.001 | Gearbox drive input shaft locating ring | 2.8 JTD 8V |
| Mallet | 1.840.206.001 | Gearbox drive input shaft locating ring | 2.8 JTD 8V |
| Extractor | 1.840.207.814 | Gearbox drive input shaft locating ring | 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Fitting tool | 1.860.700.000 | Piston ring fitting | 2.0 JTD 8V, 2.8 JTD 8V |
| Torque wrench | 1.860.942.000 | Connecting rod cap bolt tightening | 2.8 JTD 8V |
| Dial gauge support | 1.870.404.000 | Piston projection from cylinder head support plane check | 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Torque wrench | 1.860.942.000 | Tightening cylinder head bolts to cylinder block | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Torque wrench | 1.860.942.000 | Flwheel retaining bolt tightening | 2.8 JTD 8V |
| Clutch locating tool | 1.870.402.000 | Clutch installation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Calibrated shim | 1.860.638.000 | Timing belt tensioning | 2.8 JTD 8V |
| Calibrated shim | 1.860.638.000 | Timing belt tensioning | 2.8 JTD 8V |
| Flange | 1.860.815.000 | Crankshaft rotation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Counter-torque | 1.860.741.000 | Tool for preventing crankshaft rotation | 2.8 JTD 8V |
| Description | Code | Function | Validity |
|---|---|---|---|
| Counter-torque | 1.860.846.000 | Flywheel lock | 2.8 JTD 8V |
| Counter-torque | 1.860.846.000 | Flywheel lock | 2.8 JTD 8V |
| Counter-torque | 1.860.831.000 | Timing pulley lock | 2.0 JTD 8V |
| Counter-torque | 1.860.831.001 | Timing pulley lock | 2.0 JTD 8V |
| Extractor | 1.860.954.001 | Pressure pump control pulley removal | 2.0 JTD 8V |
| Reaction pins | 1.860.954.002 | Pressure pump control pulley removal | 2.0 JTD 8V |
| Blade | 1.870.718.000 | Engine oil sump removal | 2.0 JTD 8V, 2.8 JTD 8V |
| Extractor | 1.860.854.000 | Removing rear bearing cap | 2.0 16V, 2.0 JTD 8V |
| Mallet | 1.846.011.000 | Removing rear bearing cap | 2.0 16V, 2.0 JTD 8V |
| Extractor/Fitting tool | 1.860.183.000 | Extracting/fitting piston circlips | 2.0 16V, 2.0 JTD 8V |
| Extractor/Fitting tool | 1.860.183.000 | Extracting/fitting piston circlips | 2.0 16V, 2.0 JTD 8V |
| Fitting tool | 1.860.808.000 | Fitting rear bearing cap | 2.0 16V, 2.0 JTD 8V |
| Fitting tool | 1.860.808.000 | Fitting rear bearing cap | 2.0 16V, 2.0 JTD 8V |
| Fitting tool | 1.860.700.000 | Piston ring fitting | 2.0 JTD 8V, 2.8 JTD 8V |
| Fitting tool | 1.860.855.000 | Fitting crankshaft front oil seal | 2.0 JTD 8V |
| Fitting tool | 1.860.806.000 | Fitting crankshaft rear oil seal | 2.0 16V, 2.0 JTD 8V |
| Fitting tool | 1.870.770.000 | Fitting engine flywheel | 2.0 JTD 8V |
| Counter-torque | 1.860.846.000 | Flywheel lock | 2.8 JTD 8V |
| Counter-torque | 1.860.846.000 | Flywheel lock | 2.8 JTD 8V |
| Dial gauge support | 1.870.404.000 | Piston projection from cylinder head support plane check | 2.0 JTD 8V, 2.3 JTD 16V, 2.8 JTD 8V |
| Pin | 1.860.863.000 | Crankshaft TDC reference | 2.0 JTD 8V |
| Pin | 1.860.863.000 | Crankshaft TDC reference | 2.0 JTD 8V |
| Counter-torque | 1.860.831.000 | Timing pulley lock | 2.0 JTD 8V |
| Counter-torque | 1.860.831.001 | Timing pulley lock | 2.0 JTD 8V |
| Pin | 1.860.863.000 | Crankshaft TDC reference | 2.0 JTD 8V |
| Pin | 1.860.863.000 | Crankshaft TDC reference | 2.0 JTD 8V |
| Pin | 1.860.863.000 | Crankshaft TDC reference | 2.0 JTD 8V |
| Pin | 1.860.863.000 | Crankshaft TDC reference | 2.0 JTD 8V |
| Counter-torque | 1.860.846.000 | Flywheel lock | 2.8 JTD 8V |
| Counter-torque | 1.860.846.000 | Flywheel lock | 2.8 JTD 8V |
‹ Prev Engine and power unit – remove engine and washNext › Power unit supports – power unit mounting blocks
Parts & tools for this job For 2002 Fiat Ducato
- PARTEngine gasket setSearch: Fiat Ducato 2002 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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