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Fiat Idea Factory Service Manual (2003-2012)12 · Brakes
12 · Brakes

Vacuum pump - r+r

Make
Fiat
Model
Idea Factory Service Manual
Year
2003–2012
Section
Hydraulic braking system › Vacuum pump - r+r
BrakesVacuum pump - r+r

Vacuum pump - r+r

Operation 3330D30 · Brake vacuum system

1.3 JTD 16v

Removing

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

NameConnector
BatteryA1B

1. Disconnect the electrical connection from the air flow meter.

NameConnector
1Air flow meterK41

2. Loosen the band and disconnect the the turbocharger air inlet sleeve from the rigid pipe, air flow meter side.

Vacuum pump - r+r

1. Remove the air filter (1a) complete with air flow meter (1b) by releasing from the underlying pins and then from the rear fastenings.

Vacuum pump - r+r

Proceed with removal - 5530B10 battery - r+r

Proceed with removal - 5530B52 Battery DRIP TRAY/SUPPORT - R.R.

1. Loosen the band and disconnect the vacuum pipe from the vacuum pump.

2. Undo the bolt securing the pipe mounting bracket.

3. Undo the bolts (3a) and remove the vacuum unit (3b).

Remove the gasket.

Vacuum pump - r+r

Refitting

1. Place the vacuum pump (1a), complete with gasket, back in its housing and secure it tightening the bolts (1b) to the recommended torque.

Follow the order shown in the diagram for each tightening sequence.

Tighten to 2.0 daNm in two stages: an initial stage of 0.5 daNm following tightening to 1.8 2.2 daNm.

FasteningComponentØ

Value

(daNm)

1bBoltBRAKE SERVO VACUUM PUMPM8(Cylinder head side) 1.8 ÷ 2.2

2. Tighten the bolts securing the pipe mounting brackets.

3. Connect the vacuum intake pipe to the vacuum unit and tighten the band.

Vacuum pump - r+r

Proceed with refitting - 5530B52 Battery DRIP TRAY/SUPPORT - R.R..

Proceed with refitting - 5530B10 battery - r+r.

Replace the air filter, complete with air flow meter, in its housing.

Connect the air intake sleeve to the turbocharger, air flow meter side, and tighten the band.

Connect the electrical connection to the air flow meter.

Connect the negative (-) battery terminal.

Parts & tools for this job For 2003 Fiat Idea

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