Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Idea Factory Service Manual (2003-2012)12 · Brakes
12 · Brakes

Pedal assembly - r r

Make
Fiat
Model
Idea Factory Service Manual
Year
2003–2012
Section
Hydraulic braking system › Pedal assembly - r r
BrakesPedal assembly - r r

Pedal assembly - r r

Operation 3330B02 · Pedal unit

Removing

Proceed with removal - 7040L37 gear lever plate - r r

Proceed with removal - 7040A65 passenger compartment box lock, one, r r

Proceed with removal - 7040A19 cushion padding - r r

Proceed with removal - 7040A28 TRIM on gearbox control panel - R.R.

Proceed with removal - 7040A30 Left instrument panel lower TRIM - R.R.

Proceed with removal - 5580C18 air bag module - r+r

Closely observe the safety regulations established for this operation See assembly 5580C air bag system.

Proceed with removal - 4110A11 steering wheel - r+r for replacement or check for versions with air bag

Proceed with removal - 5550A12 complete stalk unit - r+r for versions with air bag

Proceed with removal - 4110D20 steering electrical control device - r r

Proceed with removal - 1060G42 clutch pedal switch - r r

Proceed with removal - 1060G38 brake pedal switch - r r

1. Working at the rear of the brake pedal, press the white coloured retaining tabs (1a) which secure the brake servo push rod (1b) to the brake pedal (1c).

Pedal assembly - r r

1. Remove the black coloured retaining device (1a), then release the brake servo push rod (1b) from the brake pedal (1c) and keep the cover (1d) for the brake servo push rod spherical head seat.

After each dismantling operation the black coloured retaining device (1a) for the brake servo push rod must always be replaced even if it appears to be intact.

Pedal assembly - r r

1. Release the retaining clips (1a) and disengage the clutch master cylinder push rod (1b) from the pedal.

Pedal assembly - r r

1. Undo the nuts (1a) and remove the pedal assembly (1b).

Pedal assembly - r r

Refitting

1. Fit the pedal assembly (1a) back in its housing and tighten the nuts (1b) to the specified torque.

FasteningComponentØ

Value

(daNm)

NutPEDALSM8(Brake servo/bodyshell side) 1.8 ÷ 2.6
Pedal assembly - r r

Connect the clutch pedal by replacing in its seat and press the pedal fully down.

1. Fit the new retaining device (1a) onto brake pedal (1b) to secure the retaining clips (1c). Position the cover (1d) for the brake servo push rod spherical head.

After each dismantling operation the black coloured retaining device (1a) for the brake servo push rod must always be replaced even if it appears to be intact.

Pedal assembly - r r

Lift up the brake pedal and position the brake servo push rod by the retaining device.

Press the brake pedal to engage the brake servo push rod with the retaining device.

Proceed with refitting - 1060G38 brake pedal switch - r r.

Proceed with refitting - 1060G42 clutch pedal switch - r r.

Proceed with refitting - 4110D20 steering electrical control device - r r.

Proceed with refitting - 5550A12 complete stalk unit - r+r for versions with air bag.

Proceed with refitting - 4110A11 steering wheel - r+r for replacement or check for versions with air bag.

Proceed with refitting - 5580C18 air bag module - r+r.

Proceed with refitting - 7040A30 Left instrument panel lower TRIM - R.R..

Proceed with refitting - 7040A28 TRIM on gearbox control panel - R.R..

Proceed with refitting - 7040A19 cushion padding - r r.

Proceed with refitting - 7040A65 passenger compartment box lock, one, r r.

Proceed with refitting - 7040L37 gear lever plate - r r.

Parts & tools for this job For 2003 Fiat Idea

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