Exhaust pipe heat shield - r r

Operation 1076A40 · Exhaust pipe fastenings and protections

1.4 16v

Removing

Position the vehicle on the ramp

1. Undo the nuts fixing the exhaust manifold and catalytic converter to the exhaust pipe.

1.3 JTD 16v

Removing

Position the vehicle on the ramp

1. Open the band retaining the handbrake cable.

2. Undo the nuts (2a), remove the clip (2b) and remove the heat shield (2c).

1.4 16v

1. Undo bolt (1a) securing the central bracket (1b) supporting the exhaust pipe.

2. Undo bolt (2a) securing exhaust pipe mount front bracket (2b).

Release the exhaust pipe from the exhaust manifold/converter and secure it as appropriate to the bodyshell.

1.3 JTD 16v

1. Undo the exhaust silencer mounting fixing bolt.

2. Release the flexible mounting and lower the exhaust silencer.

3. Remove the clips (3a) and remove the heat shield (3b).

1.4 16v

1. Undo the fixing bolts (1a) and remove the front heat shield (1b).

1.3 JTD 16v

Refitting

Place the heat shield back in its housing and secure it using the clips.

Place the exhaust silencer back in its housing and support it using the flexible mounting.

Tighten the bolt fixing the exhaust silencer mounting.

Place the heat shield back in its housing, then fasten it using the clip and the nuts.

Fasten the handbrake cable using the band.

Remove the car from the ramps.

1.4 16v

1. Open the band retaining the handbrake cable.

2. Undo the nuts (2a), remove the clip (2b) and remove the central heat shield (2c).

1. Undo bolts (1a), remove plastic studs (1b) and remove the exhaust silencer mount.

2. Release the intermediate silencer (2a) from the flexible block (2b) and arrange on the rear axle.

3. Undo bolt (3a), remove clips (3b) and remove the exhaust pipe rear heat shield (3c).

Refitting

Place the rear heat shield for the exhaust pipe back in its housing and secure it using the retaining clips.

Fix the exhaust silencer to the flexible block.

Tighten the bolt and fit the silencer mount plastic studs.

Refit the rear heat shield in its seating, then secure it with the clip and nuts.

Secure the handbrake cables using the retaining bands.

Place the front het shield back in its housing and fix it using the bolts

Connect the exhaust pipe to the exhaust manifold with catalytic converter.

Tighten the bolt fixing the exhaust pipe front mounting bracket.

Tighten the bolt securing the central exhaust pipe mounting brackets

1. Tighten the nuts fixing the exhaust manifold and catalytic converter to the exhaust silencer to the recommended torque.

Remove the car from the ramps.