Rear exhaust silencer - r + r

Operation 1076B20 · Exhaust pipes and silencers

1.4 16v

Removing

Position the vehicle on the ramp

1. Trace the cutting line to the specified dimension on the exhaust pipe.

1.3 JTD 16v

Removing

Position the vehicle on the ramp

1. Trace the cutting line to the specified dimension on the exhaust pipe.

1.4 16v

1. Undo bolt (1a) securing exhaust pipe support rear bracket (1b).

2. Undo bolt (2a) securing exhaust pipe mount front bracket (2b).

1.3 JTD 16v

1. Undo the bolt securing the exhaust pipe rear mounting to the bodyshell.

1.4 16v

1. Undo the nuts fixing the exhaust manifold and catalytic converter to the exhaust pipe.

Secure the central exhaust pipe to the bodyshell.

1.3 JTD 16v

1. Release the exhaust pipe flexible blocks.

1.4 16v

1. Using a suitable tool, cut the exhaust pipe on the line previously drawn.

1.3 JTD 16v

Lower the rear exhaust silencer as much as possible.

Secure the central exhaust pipe to the bodyshell.

1. Using a suitable tool, cut the exhaust pipe on the line previously drawn.

2. Remove the rear exhaust silencer.

1.4 16v

1. Remove the rear exhaust silencer (1a) after releasing it from the rear flexible mounting blocks (1b).

1.3 JTD 16v

Refitting

Using a file, remove the bevel on the cut end of the central exhaust pipe.

1. Refit in its seating the new rear exhaust silencer.

2. Join the rear exhaust silencer to the central exhaust pipe using the metal band supplied by Parts with the rear exhaust silencer.

3. Tighten the nut on the metal band.

1.4 16v

Refitting

Using a file, remove the burrs on the cut end of the rear exhaust silencer.

Place the rear exhaust silencer back in its housing and fix it to the flexible mountings.

1. Join the rear exhaust silencer to the central exhaust silencer using the metal band supplied by Parts with the rear exhaust pipe.

2. Tighten the nut on the metal band.

1.3 JTD 16v

Connect the flexible mountings on the rear exhaust silencer.

Tighten the bolt securing the exhaust pipe rear mounting to the bodyshell.

Remove the car from the ramps.

1.4 16v

1. Tighten the nuts fixing the exhaust manifold and catalytic converter to the exhaust silencer to the recommended torque.

Tighten the bolt fixing the exhaust pipe front mounting bracket.

Tighten the exhaust pipe support front bracket securing bolt.

Remove the car from the ramps.