Workshop Manuals Factory service & repair Fiat
01 00 General information and technical data02 10 Engine03 18 Clutch04 21 Gearbox and differential05 27 Axle06 33 Braking system07 41 Steering08 44 Suspension and wheels09 50 Auxiliary units10 55 Electrical equipment11 70 Bodywork12 Diagnosis13 Tests14 Wiring diagrams
Fiat Seicento Factory Service Manual (1998-2010)04 · 21 Gearbox and differential
04 · Transmission

Reassembly

Make
Fiat
Model
Seicento Factory Service Manual
Year
1998–2010
Section
Manual gearbox with differential (1108) › Reassembly
21 Gearbox and differentialReassembly · page 1 of 2

(Cont.d Op. 2110A12)

  1. Place a hydraulic jack on the support and operate it until it supports the gearbox.
Diagram showing a hydraulic jack supporting a manual gearbox with differential, with callout numbers 1a, 1b, 1c, and 2 indicating tools and components.
  • Completely back off the two screws and the nut fastening the gearbox to the engine slackedened previously.
  • Move the gearbox to withdraw the shaft from the clutch driven plate.
  • Lower the hydraulic jack and withdraw the gearbox from the engine compartment.
  • Move the hydraulic jack with the gearbox.

Reassembly

  • Set the hydraulic jack with the gearbox under the raised car.
  • Raise the gearbox with the hydraulic jack and place it in the engine compartment.
  • Insert the gearbox shaft in the clutch driven plate.

Note: To aid centering the pins on the engine and the gearbox shaft with the clutch driven plate, gently sway the gearbox/differential unit.

  • Partially tighten the two screws and the nut fastening the gearbox to the engine.
  • Lower the hydraulic jack and remove it from under the car.
  • Slacken the fastening screws and remove the tools from the gearbox.
DescriptionCode
Support1.870.689.000
Support1.860.873.000
Support1.860.873.001
  • Tighten the screws and the nut fastening the gearbox to the engine to the specified torque
FasteningComponentØValue (daNm)
ScrewMANUAL GEARBOX WITH DIFFERENTIALM127.8
NutMANUAL GEARBOX WITH DIFFERENTIALM127.8
  • Assemble the power unit rear stiff support complete with flexible block (refer to Op. 1008A44 power unit REAR STIFF SUPPORT - R+R.) and tighten the fastening screws to the specified torque
FasteningComponentØValue (daNm)
NutPOWER UNIT INTERMEDIATE SUPPORTM129.1
ScrewREAR FLEXIBLE BLOCKM82.5
  • Assemble the power unit stiff support on the gearbox side complete with flexible block (refer to Op. 1008A42 power unit STIFF SUPPORT - on the gearbox side - R+R.) and tighten the fastening screws to the specified torque
FasteningComponentØValue (daNm)
ScrewPOWER UNIT SUPPORT ON THE GEARBOX SIDEM104.5
ScrewFLEXIBLE BLOCK GEARBOX SIDEM83.0
  • Re-position the starter motor (refer to Op. 5520B10 STARTER MOTOR - R+R.) and tighten the fastening screws to the specified torque
FasteningComponentØValue (daNm)
ScrewSTARTING MOTORM82.0
  • Disconnect the tie-rod of the engine support crossmember from the bracket on the engine.
  • Remove the engine support crossmemnber complete with rest blocks
DescriptionCode
Crossmember1.870.595.000

(Cont.d)

Parts & tools for this job For 1998 Fiat Seicento

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