Workshop Manuals Factory service & repair Fiat
01 00 General information and technical data02 10 Engine03 18 Clutch04 21 Gearbox and differential05 27 Axle06 33 Braking system07 41 Steering08 44 Suspension and wheels09 50 Auxiliary units10 55 Electrical equipment11 70 Bodywork12 Diagnosis13 Tests14 Wiring diagrams
Fiat Seicento Factory Service Manual (1998-2010)04 · 21 Gearbox and differential
04 · Transmission

Reassembly (page 2 of 2)

Make
Fiat
Model
Seicento Factory Service Manual
Year
1998–2010
Section
Manual gearbox with differential (1108)
21 Gearbox and differentialReassembly · page 2 of 2

(Cont.d Op. 2110A12)

  • Remove the bracket for supporting the engine and assemble the spark plug cables support.
  • Re-position spark plug cables in the support.
  • Assemble the ignition coil guard and fasten it with its screw.
  • Position the boot fastening clamps on the differential joints.
  • Insert the axle shafts in the differential.
  • Connect the wheel uprights to the dampers with the screws and tighhten the nuts to the specified torque
FasteningComponentØValue (daNm)
-NutWHEEL UPRIGHTM129.1

Note: When tightening the wheel upright screws, push the uprights upwards to eliminate any play in the fastenings.

  • Assemble the joint boot fastening clamps on the differential side.
  • Connect the mileage recorder transmission on the gearbox side.
  • Assemble the gearbox guard and fasten it with the corresponding screws to the specified torque
FasteningComponentØValue (daNm)
-ScrewGEAR CASE GUARDM60.5
  • Clean the gearbox oil drain plug and tighten it to the specified torque
FasteningComponentØValue (daNm)
-PlugMANUAL GEARBOX/DIFF. PLUGSM224.6
  1. Slacken the gearbox oil filler cap.
Diagram showing the gearbox oil filler cap location, indicated by callout number 1
  • Fill the gearbox with oil through the filler hole
TypeComponentDescriptionQty
-Oil (I)MANUAL GEARBOX/ DIFFERENTIAL (SAE 75W90)TUTELA ZC 75 SYNTH2.4
  • Check that the oil level reaches the lower edge of the filler hole.
  • Clean the filler cap and tighten it to the specified torque
FasteningComponentØValue (daNm)
-CapMANUAL GEARBOX/DIFFERENTIAL CAPSM224.6
  • Complete with Op. 7055B42 SUPPLEMENTARY WHEEL ARCH (one) - R+R.
  • Complete with Op. 4450B12 Front WHEELS (two) - R.R.
  • Connect the battery earth cable on the gearbox and fasten it with the corresponding nut
DescriptionConnector
-Battery earth on gearboxC1
  • Insert the ends of the gear engagement flexible pipes.
  • Insert the clamps on the gear engagement hose sheaths.
  • Connect the electrical connection of the reversing light switch
DescriptionConnector
-Reversing light switchI20
  • Connect the clutch release control hose to the clutch thrust bearing control linkage.
  • Complete with Op. 1820A14 CLUTCH PEDAL - Stroke adjustment.
  • Complete with Op. 1048A28 Vacuum air circuit RESOUNDING DEVICE - R+R.
  • Connect the battery (-) terminal
DescriptionConnector
-BatteryA1
  • Remove the protective coverings from the car body.
  • Close the engine compartment.
  • Remove the car body from the car lift.

Parts & tools for this job For 1998 Fiat Seicento

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.