21 Gearbox and differential Reassembly · page 2 of 2
(Cont.d Op. 2110A12)
Remove the bracket for supporting the engine and assemble the spark plug cables support.
Re-position spark plug cables in the support.
Assemble the ignition coil guard and fasten it with its screw.
Position the boot fastening clamps on the differential joints.
Insert the axle shafts in the differential.
Connect the wheel uprights to the dampers with the screws and tighhten the nuts to the specified torque
Fastening Component Ø Value (daNm)
- Nut WHEEL UPRIGHT M12 9.1
Note: When tightening the wheel upright screws, push the uprights upwards to eliminate any play in the fastenings.
Assemble the joint boot fastening clamps on the differential side.
Connect the mileage recorder transmission on the gearbox side.
Assemble the gearbox guard and fasten it with the corresponding screws to the specified torque
Fastening Component Ø Value (daNm)
- Screw GEAR CASE GUARD M6 0.5
Clean the gearbox oil drain plug and tighten it to the specified torque
Fastening Component Ø Value (daNm)
- Plug MANUAL GEARBOX/DIFF. PLUGS M22 4.6
Slacken the gearbox oil filler cap.
Fill the gearbox with oil through the filler hole
Type Component Description Qty
- Oil (I) MANUAL GEARBOX/ DIFFERENTIAL (SAE 75W90) TUTELA ZC 75 SYNTH 2.4
Check that the oil level reaches the lower edge of the filler hole.
Clean the filler cap and tighten it to the specified torque
Fastening Component Ø Value (daNm)
- Cap MANUAL GEARBOX/DIFFERENTIAL CAPS M22 4.6
Complete with Op. 7055B42 SUPPLEMENTARY WHEEL ARCH (one) - R+R.
Complete with Op. 4450B12 Front WHEELS (two) - R.R.
Connect the battery earth cable on the gearbox and fasten it with the corresponding nut
Description Connector
- Battery earth on gearbox C1
Insert the ends of the gear engagement flexible pipes.
Insert the clamps on the gear engagement hose sheaths.
Connect the electrical connection of the reversing light switch
Description Connector
- Reversing light switch I20
Connect the clutch release control hose to the clutch thrust bearing control linkage.
Complete with Op. 1820A14 CLUTCH PEDAL - Stroke adjustment.
Complete with Op. 1048A28 Vacuum air circuit RESOUNDING DEVICE - R+R.
Connect the battery (-) terminal
Description Connector
- Battery A1
Remove the protective coverings from the car body.
Close the engine compartment.
Remove the car body from the car lift.
04 Transmission