Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Stilo Factory Service Manual (2001-2007)06 · Maintenance
06 · Maintenance

Change manual gearbox oil

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
New units and planned maintenance. › Change manual gearbox oil
MaintenanceChange manual gearbox oil

Change manual gearbox oil

Operation 0010T40 · Vehicle oil and fluids

1.2 16v

Place the car on a lift.

Raise the car.

Refer to op. 7055B54 under-engine guard - r r

Undo the gearbox casing filler plug.

Undo the gearbox casing drain plug and collect the oil in a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Clean the drain plug.

Screw on the drain plug and tighten to the specified torque.

Insert oil in the gearbox casing through the filler hole.

TypeComponentNameQty.
OilGEARBOX OILTUTELA CAR ZC 75 Synth1.87

Check that the oil level reaches the bottom of the filler hole.

Clean the filler plug.

Screw on the filler plug and tighten to the specified torque.

Refer to op. 7055B54 under-engine guard - r r

Lower the vehicle and remove it from the lift.

1.4 16v

Place the car on a lift.

Raise the car.

Undo the gearbox casing filler plug.

Undo the gearbox casing drain plug and collect the oil in a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Clean the drain plug.

Screw on the drain plug and tighten to the specified torque.

FasteningComponentØ

Value

(daNm)

Tapered plugGEAR CASING PADSM22 x 1.54.6

Insert oil in the gearbox casing through the filler hole.

TypeComponentNameQty.
Oli [l]MANUAL GEARBOX OILTUTELA CAR ZC 75 Synth1.65

Check that the oil level reaches the bottom of the filler hole.

Clean the filler plug.

Screw on the filler plug and tighten to the specified torque.

FasteningComponentØ

Value

(daNm)

BoltCLUTCH FLUID MASTER CYLINDERM82.5

Lower the car and remove it from the ramp.

1.6 16v

Place the car on a lift.

Raise the car.

Refer to op. 7055B54 under-engine guard - r r

Undo the gearbox casing filler plug.

Undo the gearbox casing drain plug and collect the oil in a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Clean the drain plug.

Screw on the drain plug and tighten to the specified torque.

Insert oil in the gearbox casing through the filler hole.

TypeComponentNameQty.
Oli [l]GEARBOX OILTUTELA CAR ZC 75 Synth1.65

Check that the oil level reaches the bottom of the filler hole.

Clean the filler plug.

Screw on the filler plug and tighten to the specified torque.

Refer to op. 7055B54 under-engine guard - r r

Lower the vehicle and remove it from the lift.

1.8 16v

Place the car on a lift.

Raise the car.

Refer to op. 7055B54 under-engine guard - r r

Undo the gearbox casing filler plug.

Undo the gearbox casing drain plug and collect the oil in a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Clean the drain plug.

Screw on the drain plug and tighten to the specified torque.

Insert oil in the gearbox casing through the filler hole.

TypeComponentNameQty.
OilGEARBOX OILTUTELA CAR ZC 75 Synth1.98

Check that the oil level reaches the bottom of the filler hole.

Clean the filler plug.

Screw on the filler plug and tighten to the specified torque.

Refer to op. 7055B54 under-engine guard - r r

Lower the vehicle and remove it from the lift.

1.9 JTD 8v

Place the car on a lift.

Raise the car.

Refer to op. 7055B54 under-engine guard - r r

Undo the gearbox casing filler plug.

Undo the gearbox casing drain plug and collect the oil in a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Clean the drain plug.

Screw on the drain plug and tighten to the specified torque.

1.9 JTD 16v

Place the car on a lift.

Raise the car.

Refer to op. 7055B54 under-engine guard - r r

1. Undo the oil drain plug and drain the oil fully into a suitable container.

Do not disperse the oil into the environment, as indiscriminate dispersal of this product causes pollution.

Clean the drain plug.

Screw on the drain plug and tighten to the specified torque.

2. Remove the oil dipstick and introduce oil into the gearbox casing via the filler hole.

TypeComponentNameQty.
OilGEARBOX OILTUTELA CAR ZC 75 Synth
Change manual gearbox oil

1.9 JTD 8v · 80 CV

Insert oil in the gearbox casing through the filler hole.

TypeComponentNameQty.
OilGEARBOX OILTUTELA CAR ZC 75 Synth1.98

1.9 JTD 16v

Insert the dipstick and check that the oil level is between the MIN and MAX marks.

Refer to op. 7055B54 under-engine guard - r r

Lower the car and remove it from the ramp.

1.9 JTD 8v · 115 CV

Insert oil in the gearbox casing through the filler hole.

TypeComponentNameQty.
Oli [l]GEARBOX OILTUTELA CAR ZC 75 Synth1.65

1.9 JTD 8v

Check that the oil level reaches the bottom of the filler hole.

Clean the filler plug.

Screw on the filler plug and tighten to the specified torque.

Refer to op. 7055B54 under-engine guard - r r

Lower the vehicle and remove it from the lift.

Parts & tools for this job For 2001 Fiat Stilo

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