Single fuel manifold pipe - r.r.
- Make
- Lancia
- Model
- Thesis Factory Service Manual
- Year
- 2002–2009
- Section
- Diesel fuel injection system › Single fuel manifold pipe - r.r.
SINGLE FUEL MANIFOLD PIPE - R.R.
Removing
See in Op. 1016A10 SOUND-PROOFING COVER - R.R.
See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.
- Make sure that the ignition key is in the OFF position.
- Open the boot and disconnect the negative battery terminal.
1. Unscrew the connectors (1a) and (1b) and remove the pipes from the fuel manifold to the injectors (1c).
Use new pipes from the fuel manifold to the injectors when refitting.
2. Undo the connector for the pipe from the pressure pump to the fuel manifold.
Use a new pipe from the pressure pump to the fuel manifold when refitting.
1. Disconnect the electrical connection from the fuel pressure sensor.
| Description | Connector | |
|---|---|---|
| 1 | Fuel pressure sensor | K083 |
2. Undo the bolts (2a) and remove the single fuel manifold pipe (2b) complete with fuel pressure sensor (2c).
Refitting
1. Fit the single fuel manifold pipe (1a) complete with fuel pressure sensor (1b) and secure it tightening the bolts (1c) to the recommended torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1c | 2.5 | Bolts | INJECTOR FUEL MANIFOLD (DIESEL) | M8 |
2. Connect the electrical connection to the fuel pressure sensor.
| Description | Connector | |
|---|---|---|
| 2 | Fuel pressure sensor | K083 |
1. Tighten the connector for the pipe from the pressure pump to the single fuel manifold to the recommended torque using a spanner.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1 | (manifold side) 2.3 | Connector | PRESSURE PUMP LINE TO FUEL MANIFOLD | M14X1.5 |
2. Fit the new pipes from the fuel manifold to the injectors and secure them without tightening the connectors.
3. Tighten the connectors for the pipes from the fuel manifold to the injector side injectors to the recommended torque using an ordinary spanner.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 3 | (injector side) 2 | Connectors | INJECTOR FUEL MANIFOLD PIPE | M12X1.5 |
4. Tighten the connectors for the pipes from the fuel manifold to the fuel manifold side injectors to the recommended torque using an ordinary spanner.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 4 | (manifold side) 2 | Connectors | PIPE FUEL MANIFOLD TO INJECTORS | M12X1.5 |
Clean the threaded seats for the above pipe on the manifold and on the injectors using heptane.
- Connect the negative battery terminal in the luggage compartment.
See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.
See in Op. 1016A10 SOUND-PROOFING COVER - R.R.
Removing
See in Op. 1016A10
See in Op. 1060F20
See in Op. 1060F36
1. Undo the nuts fixing the fuel manifold to the intake manifold.
2. Disconnect the electrical connection for the fuel pressure sensor.
| Description | Connector | |
|---|---|---|
| 2 | Fuel pressure sensor | K083 |
3. Remove the single fuel manifold.
Refitting
- Position the single fuel manifold in the special housing on the intake manifold.
- Tighten the nuts fixing the fuel manifold to torque.
| Value - daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 2.5 | Nut | INJECTOR FUEL MANIFOLD (DIESEL) | M8 |
- Connect the electrical connection for the fuel pressure sensor.
| Description | Connector | |
|---|---|---|
| Fuel pressure sensor | K083 |
See in Op. 1060F36
See in Op. 1060F20
See in Op. 1016A10
Parts & tools for this job For 2002 Lancia Thesis
- PARTGlow plugsSearch: Lancia Thesis 2002 glow plugs
- TOOLGlow plug socketSearch: glow plug socket
- TOOLDiesel compression testerSearch: diesel compression tester
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