Workshop Manuals Factory service & repair Lancia
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Service news bulletins24 Special tools
Lancia Thesis Factory Service Manual (2002-2009)08 · Engine
08 · Engine

Single fuel manifold pipe - r.r.

Make
Lancia
Model
Thesis Factory Service Manual
Year
2002–2009
Section
Diesel fuel injection system › Single fuel manifold pipe - r.r.
EngineSingle fuel manifold pipe - r.r.

SINGLE FUEL MANIFOLD PIPE - R.R.

Operation 1060F30 · INJECTORS AND LINES

2.4 JTD 20V

Removing

See in Op. 1016A10 SOUND-PROOFING COVER - R.R.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

- Make sure that the ignition key is in the OFF position.

- Open the boot and disconnect the negative battery terminal.

1. Unscrew the connectors (1a) and (1b) and remove the pipes from the fuel manifold to the injectors (1c).

Use new pipes from the fuel manifold to the injectors when refitting.

2. Undo the connector for the pipe from the pressure pump to the fuel manifold.

Use a new pipe from the pressure pump to the fuel manifold when refitting.

SINGLE FUEL MANIFOLD PIPE - R.R.

1. Disconnect the electrical connection from the fuel pressure sensor.

DescriptionConnector
1Fuel pressure sensorK083

2. Undo the bolts (2a) and remove the single fuel manifold pipe (2b) complete with fuel pressure sensor (2c).

SINGLE FUEL MANIFOLD PIPE - R.R.

Refitting

1. Fit the single fuel manifold pipe (1a) complete with fuel pressure sensor (1b) and secure it tightening the bolts (1c) to the recommended torque.

Value - daNmFasteningComponentØ
1c2.5BoltsINJECTOR FUEL MANIFOLD (DIESEL)M8

2. Connect the electrical connection to the fuel pressure sensor.

DescriptionConnector
2Fuel pressure sensorK083
SINGLE FUEL MANIFOLD PIPE - R.R.

1. Tighten the connector for the pipe from the pressure pump to the single fuel manifold to the recommended torque using a spanner.

Value - daNmFasteningComponentØ
1(manifold side) 2.3ConnectorPRESSURE PUMP LINE TO FUEL MANIFOLDM14X1.5

2. Fit the new pipes from the fuel manifold to the injectors and secure them without tightening the connectors.

3. Tighten the connectors for the pipes from the fuel manifold to the injector side injectors to the recommended torque using an ordinary spanner.

Value - daNmFasteningComponentØ
3(injector side) 2ConnectorsINJECTOR FUEL MANIFOLD PIPEM12X1.5

4. Tighten the connectors for the pipes from the fuel manifold to the fuel manifold side injectors to the recommended torque using an ordinary spanner.

Value - daNmFasteningComponentØ
4(manifold side) 2ConnectorsPIPE FUEL MANIFOLD TO INJECTORSM12X1.5

Clean the threaded seats for the above pipe on the manifold and on the injectors using heptane.

SINGLE FUEL MANIFOLD PIPE - R.R.

- Connect the negative battery terminal in the luggage compartment.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

See in Op. 1016A10 SOUND-PROOFING COVER - R.R.

2.4 JTD 10V

Removing

See in Op. 1016A10

See in Op. 1060F20

See in Op. 1060F36

1. Undo the nuts fixing the fuel manifold to the intake manifold.

2. Disconnect the electrical connection for the fuel pressure sensor.

DescriptionConnector
2Fuel pressure sensorK083

3. Remove the single fuel manifold.

SINGLE FUEL MANIFOLD PIPE - R.R.

Refitting

- Position the single fuel manifold in the special housing on the intake manifold.

- Tighten the nuts fixing the fuel manifold to torque.

Value - daNmFasteningComponentØ
2.5NutINJECTOR FUEL MANIFOLD (DIESEL)M8

- Connect the electrical connection for the fuel pressure sensor.

DescriptionConnector
Fuel pressure sensorK083

See in Op. 1060F36

See in Op. 1060F20

See in Op. 1016A10

Parts & tools for this job For 2002 Lancia Thesis

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.