ENGINE ASSEMBLY – Tightening torques - Service Manual update
- Make
- Lancia
- Model
- Thesis Factory Service Manual
- Year
- 2002–2009
- Section
- Engine › ENGINE ASSEMBLY – Tightening torques - Service Manual update
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Service news bulletinsENGINE ASSEMBLY – Tightening torques - Service Manual update
ENGINE ASSEMBLY – Tightening torques - Service Manual update
ENGINE ASSEMBLY
Tightening torques - Service Manual update
In advance of the Service Manual update we are enclosing the up to date list of the tightening torques for the engine in question.
| Description | Thread | Tightening torque (daNm) | 2387 J_TD 20 V |
| Main bearing cap fixing, bolt | M12x1.25 | 2.4 2.6 + 100˚ | • |
| Cylinder head to cylinder block/crankcase fixing, bolts | M12x1.25 | 6.5 + 90˚+90˚+90˚ | • |
| Connecting rod caps fixing, bolts | M9x1 | 2.4 2.6 + 60˚ | • |
| Flywheel to crankshaft fixing, bolts (*) | M12x1.25 | 14.4 17.6 | • |
| Flywheel to crankshaft fixing, bolts (*) | M16x1.5 | 32.3 35.7 | • |
| Drive pulley to camshaft fixing, bolt | M12x1.25 | 10.8 13.2 | • |
| Camshaft housing to cylinder head fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Engine oil filler to camshaft housing fixing, bolt (*) | M6x1 | 0.8 1.0 | • |
| Auxiliary units mounting to crankcase fixing, bolt | M10x1.25 | 4.5 5.5 | • |
| M8x1.25 (*) | 2.3 2.8 | • | |
| Reaction rod mounting fixing, bolt | M10x1.25 | 4.5 5.5 | • |
| M8x1.25 | 2.3 2.8 | • | |
| Engine support to cylinder block/crankcase fixing, bolt (*) | M10x1.25 | 4.5 5.5 | • |
| Intake manifold to cylinder head fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Exhaust manifold to cylinder head fixing, nut | M8x1.25 | 2.3 2.8 | • |
| Heat exchanger to cylinder head fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Auxiliary units drive belt pulley fixing, bolt | M8x1.25 | 2.3 2.8 | • |
(*) Pre-treated bolt
| Timing fixed tensioner to alternator mounting fixing, bolt | M10x1.25 | 4.5 5.5 | • |
| Oil pump to crankcase fixing, bolt (*) | M6x1 | 0.8 1.0 | • |
| Pressure pump to mounting fixing, nut | M8x1.25 | 2.3 2.8 | • |
| Pressure pump mounting to crankcase fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Pressure pump mounting to cylinder head fixing, bolt (*) | M8x1.25 | 2.3 2.8 | • |
| Pulley to pressure pump fixing, nut | M14x1.5 | 4.5 5.5 | • |
| Crankshaft rear cover to crankcase fixing, bolt (*) | M6x1 | 0.8 1.0 | • |
| Oil sump to crankcase fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| M6x1 | 0.8 1.0 | • | |
| Heat shield mounting bracket for oil drain hose fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| E.G.R. pipe to exhaust manifold fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Turbocharger to exhaust manifold fixing, nut | M8x1.25 | 2.3 2.8 | • |
| Auxiliary units moving tensioner fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Turbocharger oil supply pipe to crankcase fixing, bolt | M12x1.5 | 1.4 1.7 | • |
| Rpm sensor to crankcase fixing, bolt | M6x1 | 0.8 1.0 | • |
| Oil filter mounting fixing, connector | M20x1.5 | 5.4 6.6 | • |
| Reaction bracket between exhaust and crankcase fixing, nut | M8x1.25 | 2.3 2.8 | • |
| Water pump to cylinder head fixing, nut (*) | M8x1.25 | 2.3 2.8 | • |
| Oil separator bracket to intake manifold and to pressure pump fixing, bolt | M6x1 | 0.8 1.0 | • |
| Thermostat to cylinder head fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Air conditioning mounting to crankcase fixing, bolt | M10x1.25 | 4.5 5.5 | • |
| Air conditioner to mounting fixing, bolt | M10x1.25 | 4.5 5.5 | • |
| M8x1.25 | 2.3 2.8 | • | |
| Reaction bracket between exhaust manifold and crankcase fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Rigid oil drain pipe to turbocharger fixing, bolt | M6x1 | 0.8 1.0 | • |
| Fuel return manifold to intake manifold fixing, bolt | M6x1 | 0.8 1.0 | • |
(*) Pre-treated bolt
| Vacuum unit fixing, bolt (*) | M6x1 | 0.5 + 50˚ | • |
| Fuel manifold to cylinder head fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Turbocharger/oil sump oil pipe fixing, bolt | M6x1 | 0.8 1.0 | • |
| Cam angle sensor to camshaft housing fixing, bolt | M6x1 | 0.8 1.0 | • |
| Fuel supply pipe to fuel manifold fixing, connector | M14x1.5 | 2.2 2.4 | • |
| Fuel supply pipe to injector fixing, connector | M12x1.5 | 2.2 2.4 | • |
| Fixed tensioner fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Alternator fastening | M12x1.25 | 6.3 7.7 | • |
| M10x1.25 | 4.5 5.5 | • | |
| Alternator strut fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| M10x1.25 | 4.5 5.5 | • | |
| Alternator shield fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Intermediate driveshaft mounting to crankcase fixing, bolt | M10x1.25 | 4.5 5.5 | • |
| Intermediate driveshaft mounting to oil sump fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Power assisted steering pump pulley fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Power assisted steering pump fixing, bolt | M8x1.25 | 2.3 2.8 | • |
| Moving tensioner fixing, bolt | M10x1.25 | 4.5 5.5 | • |
‹ Prev ENGINE - PRE-HEATING SYSTEM – Malfunction - Diagnostic ProcedureNext › TURBOCHARGER UNIT – Operations in case of replacement - Service Manual update
Parts & tools for this job For 2002 Lancia Thesis
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