300Tdi Defender Clutch Pedal Replacement
CLUTCH
3
REPAIR
CLUTCH PEDAL
Service repair no - 33.33.02
Remove
1. Remove pedal bracket assembly and master
cylinder
See Master cylinder .
2. Release return spring from clutch pedal.
3. Using a suitable punch, drift out securing pin and
withdraw pedal pivot shaft.
4. Withdraw clutch pedal, complete with trunnion
and bush.
5. If necessary remove pivot bushes.
6. Examine components for wear and damage,
renew as necessary.
NOTE: If new pedal pivot bushes are
required they must be reamed to 16 mm
(0.625 in).
Refit
7. If removed, fit trunnion bush and trunnion to
clutch pedal. Lubricate components with general
purpose grease on assembly.
8. Fit pedal to bracket, insert pivot shaft and secure
with new pin.
9. Fit pedal return spring.
10. Fit master cylinder and pedal bracket assembly
See Master cylinder .
11. Adjust clutch pedal and master cylinder setting
See Adjustment, Clutch pedal and master
cylinder setting .