300Tdi Defender
26
COOLING SYSTEM
6
REPAIR
RADIATOR
Service repair no - 26.40.01
Remove
1. Disconnect radiator bottom hose and drain
cooling system.
See Adjustment, Drain and
refill cooling system
2. Disconnect radiator top hose.
3. Remove viscous fan unit.
See Viscous
coupling and fan
4. Remove fan cowl.
See Fan cowl
5. Disconnect oil cooler pipes. Plug all connections
to prevent oil spillage and ingress of dirt.
6. Disconnect top and bottom intercooler hoses.
7. Disconnect bleed hose at radiator.
8. Remove 2 bolts from both sides securing
radiator mounting brackets to bonnet platform.
9. Lift and remove radiator/intercooler assembly
from vehicle.
10. Remove 2 bolts from both sides and detach
radiator top cover from side covers.
11. Lift and remove radiator from intercooler and RH
side frame.
12. Check condition of locating grommets in radiator
top cover and lower mounting bushes. Renew if
necessary.
Refit
13. Position radiator between intercooler and RH
side frame.
14. Fit radiator top cover to side covers.
15. Lower radiator/intercooler assembly into
position.
16. Secure radiator mounting brackets to bonnet
platform.
17. Fit radiator bleed hose.
18. Fit top and bottom intercooler hoses.
19. Fit oil cooler pipes.
20. Fit fan cowl
See Fan cowl .
21. Fit viscous fan unit.
See Viscous coupling
and fan
22. Fit radiator top hose.
23. Fit radiator bottom hose and refill cooling
system.
See Adjustment, Drain and refill
cooling system
