Discovery II
FRONT SUSPENSION
DESCRIPTION AND OPERATION
60-5
Coil springs
Coil springs are fitted to the front axle of the vehicle. The front springs differ between petrol and Diesel variants. Each
spring is retained at its base by the lower spring seat. The top of each spring is located in the upper spring seat
isolator. The upper spring seat is manufactured from natural rubber , with a bonded metal plate and four bonded studs
which provide for the attachment of the damper turret. The rubber isolator reduces noise transmitted to the chassis
and body from the suspension.
The coil springs must be installed correctly. The bottom coil of the spring locates in a recess in the lower spring seat.
The top coil of the spring is ground flat to locate the upper spring seat isolator.
Coil Spring Specifications – Models up to 03 Model Year
The front springs on petrol variants are manufactured from carbon chrome 13.9 mm (0.55 in) diameter bar. The spring
has 7.6 coils and a free length of 377 mm (14.8 in). The petrol front spring is identified by a pink and orange stripe
painted on a number of coils.
The front springs on Diesel variants are manufactured from carbon chrome 13.9 mm (0.55 in) diameter bar. The spring
has 7.6 coils and a free length of 383 mm (15.0 in). The Diesel front spring is identified by a white and purple stripe
painted on a number of coils.
Coil Spring Specifications – Models from 03 Model Year
The introduction of the 03MY vehicle introduced a range of additional spring fitments. These were introduced to cover
the introduction of the 4.6l V8 engine, the fitment of a front mounted winch and to optimise the vehicle trim heights.
The coil springs are manufactured from silicon manganese 13.8 mm or 13.9 mm (0.54 in or 0.55 in) diameter bar. The
following spring data table shows the colour codes, number of coils and spring free length.
Spring Data
The following table shows spring fitment applicablity.
Spring Fitment Applicability
The following table shows standard springs and uprated springs required when a front winch is fitted.
Winch Fitment Spring Applicability
Colour Code
Total No. of Coils
Free Length
Red/Purple
7.4
371 mm (14.6 in)
Yellow/Purple
7.4
378.4 mm (14.9 in)
Blue/Purple
7.4
365 mm (14.4 in)
Grey/Purple
7.4
387 mm (15.2 in)
Purple/Purple
7.4
373.8 mm (14.7 in)
Yellow/Orange
7.4
394.6 mm (15.5 in)
Green/Orange
7.4
382.6 mm (15 in)
Pink/Brown
7.6
405.6 mm (15.9 in)
Left Hand Drive
Right Hand Drive
RH side
LH side
RH side
LH side
Red/Purple
Red/Purple
Yellow/Purple
Blue/Purple
Yellow/Purple
Yellow/Purple
Grey/Purple
Purple/Purple
Grey/Purple
Grey/Purple
Yellow/Orange
Green/Orange
Standard Spring
Winch Fitted Spring
RH Side
LH Side
Both Sides
Red/Purple
Red/Purple
Grey/Purple
Yellow/Purple
Blue/Purple
Yellow/Orange
Yellow/Purple
Yellow/Purple
Yellow/Orange
Grey/Purple
Purple/Purple
Green/Orange
Grey/Purple
Grey/Purple
Green/Orange
Yellow/Orange
Green/Orange
Pink/Brown