Plastic sheet

PLASTIC SHEET

Service repair no - 76.34.26

NOTE: A new plastic sheet must always be fitted, do not attempt to repair an existing plastic sheet.

NOTE: To obtain an effective seal when fitting a new plastic sheet, ensure that the plastic sheet and door contact surface are

at room temperature: between 18 °C to 30 °C.

Remove

1. Remove the remote door handle. See this section.

2. Remove 3 screws securing door speaker.
3. Release speaker, disconnect 2 Lucars and remove speaker.

4. Remove 2 trim rear fixing clips from door.
5. Remove 2 screws securing door pull fixing bracket to door, remove bracket.
6. Release 2 door harness retaining clips from door.
7. Disconnect heated door mirror multiplug.
8. Remove trim casing rear upper fixing clip from door.
9. Release plastic sheet from door. Feed harness connectors through sheet and remove plastic sheet.

Refit

1. Ensure door is clean and dry where it comes in contact with the adhesive strip on the plastic sheet.
2. Fit plastic sheet, by fitting the adhesive strip to the bottom centre of the door first.
3. Starting from the bottom centre of the adhesive strip apply even pressure along the strip in both directions simultaneously, until the top centre of seal is reached.
4. Feed harness connectors through sheet and secure to door.
5. Fit fixing clips to door.
6. Connect heated door mirror multiplug.
7. Secure harness retaining clips to door.
8. Fit door pull fixing bracket to door and tighten screws.
9. Fit trim casing rear fixing brackets to door.
10. Position door speaker, connect Lucars and tighten screws.
11. Fit the remote door handle. See this section.