Workshop Manuals Factory service & repair Mini
01 Introduction02 General information03 Information04 Engine05 Emission control06 Engine management system - MEMS07 Fuel delivery system08 Cooling system09 Manifold & exhaust systems10 Clutch11 Manual gearbox12 Drive shafts13 Steering14 Suspension15 Brakes16 Restraint systems17 Body18 Heating & ventilation19 Wipers & washers20 Electrical21 Instruments
Mini Mini Workshop Manual (1996-2000)09 · Manifold & exhaust systems
09 · Engine

Front pipe

Make
Mini
Model
Mini Workshop Manual
Year
1996–2000
Section
Repairs › Front pipe
Manifold & exhaust systemsFront pipe

FRONT PIPE

Service repair no - 30.10.09

Remove

  1. Remove front pipe to manifold gasket. See this section.
Front pipe – Remove front pipe to manifold gasket. See this section.
  1. Remove 2 nuts securing front pipe to catalytic converter.
  2. Release front pipe from catalytic converter and remove.
  3. Remove and discard flange gasket.

Refit

  1. Clean mating faces of front pipe and catalytic converter.
  2. Fit new flange gasket to catalytic converter.
  3. Fit front pipe to catalytic converter.
  4. Fit nuts securing front pipe to catalytic converter and tighten to 45 Nm.
  5. Fit front pipe to manifold gasket. See this section.

TAIL PIPE

Service repair no - 30.10.22

Remove

  1. Raise vehicle on a 4 post ramp.
Tail pipe – Raise vehicle on a 4 post ramp.
  1. Remove 2 nuts securing tail pipe to catalytic converter.
  2. Release 2 rubber mountings securing tail pipe to body.
  3. Remove tail pipe.

Refit

  1. Clean mating faces of catalytic converter and tail pipe.
  2. Fit tail pipe to catalytic converter and secure to rubber mountings on body.
  3. Fit nuts securing tail pipe to catalytic converter and tighten evenly to 9 Nm.
  4. Lower vehicle.

Parts & tools for this job For 1996 Mini Mini

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