Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K806 Engine - K1607 Engine - K16 with VVC08 Engine - L Series09 Emission control10 Engine management system - MEMS11 Engine management system - EDC12 Fuel delivery system13 Cooling system - K Series14 Cooling system - L Series15 Manifold & exhaust systems16 Clutch17 Manual gearbox - R6518 Manual gearbox - PG119 Automatic gearbox - CVT20 Automatic gearbox21 Drive shafts22 Steering23 Front suspension24 Rear suspension25 Brakes26 Restraint systems27 Body28 Heating & ventilation29 Air conditioning30 Wipers & washers31 Electrical32 Instruments
Rover 200 Workshop Manual (1995-1999)27 · Body
27 · Body & interior

Windscreen (page 3 of 4)

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Screens
BodyWindscreen · page 3 of 4
  1. Insert cutting wire through sealant at top and bottom of remaining ’A’ post.
  2. Make a double cut down remaining ’A’ post.
  3. Attach suction cups to screen and use assistance to remove glass from body.

CAUTION: Lay glass on felt covered supports. Do not stand on edge. Any chipping of glass edge may develop into cracks.

Refit

Attach suction cups to screen and use assistance to remove glass from body.
  1. Carefully remove excess sealer from body leaving a smooth surface approximately 1 to 2 mm thick.
  2. Remove masking near screen aperture.
  3. Use a vacuum cleaner to clear away any waste.
  4. Apply T-Cut around screen aperture to erase any witness marks made by old screen finisher.
Apply T-Cut around screen aperture to erase any witness marks made by old screen finisher.
  1. Fit spacers to aperture. DO NOT fit screws.
  2. With assistance, locate screen to aperture.
  3. Apply masking tape reference marks to aid fitment.
  4. With assistance, remove screen and place aside.
  5. Apply de-greasant agent (yellow top) around screen aperture.

CAUTION: Do not touch cleaned or primed surfaces with fingers.

  1. Apply etch primer to any bare metal around screen aperture.
  2. Clean and polish new glass.
  3. Apply de-greasant agent (yellow top) to screen obscuration band.
  4. Apply primer (green top) to screen obscuration band.

NOTE: Allow 15 minutes for primer to cure.

Parts & tools for this job For 1995 Rover 200

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