Windscreen (page 4 of 4)

14. Apply primer (red top) to screen aperture.

NOTE: At this point, sealant re-activator (blue top) may be applied to old sealant band around screen aperture.

15. Fit pre-cut nozzle to sealer cartridge, remove lid and shake out crystals. Install in applicator gun.

NOTE: Nozzle will need modification to achieve required bead section.

16. Apply a continuous bead of sealant around aperture as shown. Make bead slightly thicker at each corner.
17. Check for breaks or air bubbles in sealant.
18. With assistance, lift screen into place and align to tape. Lightly press glass to seat sealer.
19. Fit and tighten screws to spacers.
20. Remove protective covers and tape.
21. Test screen for leaks and apply additional sealant if necessary. If water is used, allow sealant to dry before testing.
22. Fit plenum air intake. See HEATING & VENTILATION, Repairs.
23. Fit trim studs securing headlining to roof.
24. Fit sunroof aperture finisher.
25. Fit sunroof switch escutcheon.
26. Fit sun visor catches to headlining and secure with screws.
27. Fit sun visors to headlining and secure with screws.
28. Fit both ’A’ post upper trim casings. See Interior trim components.
29. Fit rear view mirror to windscreen.

CAUTION: Vehicles fitted with drivers or passenger airbags should NOT be driven for 24 hours. During this time leave a window open and do not slam the doors.