Models with air conditioning

Models with air conditioning

41. Remove bolt securing air conditioning pipe to bracket.
42. Remove 2 bolts securing air conditioning pipe bracket to engine and gearbox.

Models without air conditioning

43. Remove 2 upper bolts securing gearbox to engine.

All models

44. Remove 2 lower bolts securing gearbox to engine.
45. Using assistance, release gearbox from engine.
46. Manoeuvre gearbox from engine and lower from vehicle.
47. Disconnect lifting equipment from gearbox and remove gearbox from beneath vehicle.

Refit

1. Clean mating faces of engine and flywheel housing.
2. Lightly grease gearbox splines.
3. Position gearbox beneath vehicle and connect lifting equipment.
4. Using assistance, raise gearbox and manoeuvre into position, locate on 2 engine dowels.
5. Fit 2 lower bolts securing gearbox to engine.
6. Clean and degrease threads of 2 upper bolts securing gearbox to engine.
7. Apply Loctite 243 to threads of 2 upper bolts.
8. Models with air conditioning: Position air conditioning pipe bracket to flywheel housing.
9. Fit 2 upper bolts securing gearbox to engine and tighten to 85 Nm.
10. Tighten 2 lower bolts securing gearbox to engine to 85 Nm.
11. Position engine LH mounting.
12. Raise engine, align gearbox mounting bracket to engine mounting, fit bolts and tighten to 60 Nm.